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molex 63819-3200 Specification Sheet

Tool kit for quick disconnect, female, flag crimp terminals
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Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals
Tool Kit
Order No. 63819-3270
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Quick Disconnect, Female, Flag, for 0.50 and 0.80mm² (20 and 18 AWG) wires.
Terminal
Series No.
94030
DEFINITION OF TERMS
Doc No: ATS-6381932HM Release Date: 03-23-09
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Reel
AWG
94030-5000
20
94030-5001
18
Customer to cut off terminal from reel. Cut tab flush with terminal on both ends.
WIRE
Revision Date: 10-04-10
Wire Size
Insulation Diameter
mm²
mm
0.50
(0.52)
2.10-2.60 .083-.102 6.0-7.0 .236-.276
0.80
(0.82)
STRIP
LENGTH
SEAM
INSULATION
CRIMP
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63819-3200
Strip Length
In.
mm
In.
CONDUCTOR
CRIMP
Page 1 of 8

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Summary of Contents for molex 63819-3200

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-3270 Order No. 63819-3200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals KNURLED FASTENER OPERATION JAWS OPEN Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the UPPER hand tool will spring open. TOOLING Crimping Terminals TERMINAL...

  • Page 4: Warranty

    Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of LUBRICATION...
  • Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6 Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63819-3270 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...

  • Page 7: Hand Tool Parts List

    Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0103 Repair Kit (Not included) 63819-3270 Tool Kit RATCHET RELEASE SCREW Figure 8 KNURLED M4 X 12mm...

  • Page 8: Power Head Parts List

    Quantity 63816-0300 63816-0300 Power Crimp Head 63819-3270 63819-3270 Tool Kit M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 9 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381932HM Release Date: 03-23-09 Page 8 of 8 Revision: B Revision Date: 10-04-10...

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63819-3270

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