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Air Powered Tool
Description
Operation
Maintenance
Order No: TM-638160100
Revision: B
AIR POWERED TOOL
Operating and Maintenance Instructions
Order No: 63816-0100
Optional Bench Adapter with Foot Switch
Order No: 63816-0500
Release Date: 02-20-08
Revision Date: 05-28-10
UNCONTROLLED COPY
Page 1 of 17
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Summary of Contents for molex 63816-0100
- Page 1 Air Powered Tool AIR POWERED TOOL Operating and Maintenance Instructions Order No: 63816-0100 Optional Bench Adapter with Foot Switch Order No: 63816-0500 Description Operation Maintenance UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 1 of 17 Revision: B Revision Date: 05-28-10...
- Page 2 Air Powered Tool Table of Contents Safety Warnings and Information General Description Set-Up and Adjustments Preventive Maintenance Parts List, Assembly Drawings and Troubleshooting UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 2 of 17 Revision: B Revision Date: 05-28-10...
- Page 3 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Keep this manual available when using this tool. Replacement manuals are available upon request at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
- Page 4 TOOL. CAUTION THE MOLEX 63816-0100 AIR POWERED TOOL IS DESIGNED TO BE USED WITH CRIMP TOOL HEADS AND TOOLING SUPPLIED BY MOLEX. USE OF TOOL HEADS OR TOOLING FROM ANY OTHER SOURCE MAY RESULT IN DAMAGE OR INJURY. MOLEX WILL NOT BE LIABLE FOR ANY DAMAGE OR INJURY FROM USE OF NON-MOLEX COMPONENTS IN THIS TOOL.
- Page 5 Air Powered Tool Section 2 General Description Description Features Technical Specifications Delivery Check Tools UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 5 of 17 Revision: B Revision Date: 05-28-10...
- Page 6 Figure 2-1 2.1 Description The Molex Air Powered Tool is designed to crimp a variety of insulated and uninsulated terminals and splices. This tool has an automatic retractable system which returns the crimping adapter along with the crimping dies to the starting position when the maximum force is reached.
- Page 7 6 to 6.5 bar (87 to 94 psi) 8 bar maximum (116 psi) 2.4 Delivery Check Carefully remove the Pneumatic Crimping Tool from its shipping container and determine that the following items are included in the package. 63816-0100 Pneumatic Crimping Unit with tooling adaptor TM-638160100 Operation Manual 2.5 Tools...
- Page 8 Air Powered Tool Section 3 Set-Up and Adjustments 3.1. Set-up 3.2. Installing or Changing Modular Crimp Heads 3.3. Operation 3.4. Terminal Crimping UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 8 of 17 Revision: B Revision Date: 05-28-10...
- Page 9 94 psi). Do not exceed 8 bar (116 psi). May cause injury or damage to the tool. Air supply must be equipped with an air filter regulator (not supplied by Molex). (Available from any industrial supply co.). See Figure 3-1. TRIGGER...
- Page 10 Air Powered Tool 3. Next lock the trigger on the actuator by flipping the safety switch. Push the safety switch all the way down on the end of the trigger to lock. See Figure 3-3. SAFETY (UNLOCKED) SAFETY (LOCKED) TRIGGER Figure 3-3 Note: Always use the safety or disconnect air supply when changing crimping heads.
- Page 11 Air Powered Tool AIR POWERED CRIMP ADAPTER MODULAR CRIMP HEAD (NOT INCLUDED) Figure 3-4 LOCKING PINS (2) 3.3 Operation: To actuate the crimping tool, first lift the safety lock lever on the trigger. See Figure 3-3. The tool can now be actuated by depressing the trigger and holding until the ram is fully extended. After the ram has been extended fully, release the trigger and the ram will return.
- Page 12 Air Powered Tool Section 4 Preventive Maintenance Periodic Cleaning Storage Warranty Maintenance UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 12 of 17 Revision: B Revision Date: 05-28-10...
- Page 13 Before use: 1. Inspect dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is detected, contact Molex to have the tool evaluated. After use: 1. Wipe all tool surfaces clean with a damp cloth and mild detergent. Excessive dirt and grit can contribute to the premature wear of the tool’s internal mechanical parts.
- Page 14 This tool is designed for hand use only. After one year Molex recommends the crimping tool be returned to Molex for inspection. Only the heads of the crimping tool are permitted to be changed by the operator. If seals are damaged the warranty is void.
- Page 15 Air Powered Tool Section 5 Parts List, Assembly Drawing and Troubleshooting 5.1. Parts List and Assembly Drawings 5.2. Troubleshooting UNCONTROLLED COPY Order No: TM-638160100 Release Date: 02-20-08 Page 15 of 17 Revision: B Revision Date: 05-28-10...
- Page 16 Air Powered Tool Parts List and Assembly Drawings Item Order No Description Quantity 63816-0100 Air Powered Crimp Tool 63816-0700 Air Powered Crimp Adapter (Included) 63816-0500 Optional Bench Adapter with Foot Switch (Sold Separately) MODULE CRIMP TOOL (Reference) Figure 5-1 UNCONTROLLED COPY...
- Page 17 Improper lubrication. Check for lubrication in the main air supply. Loss of power. Internal seals of crimping unit Replace the seals or contact a Molex worn or damaged. Sales Engineer. Americas Headquarters Far East North Headquarters Far East South Headquarters...
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