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Table of Contents
Hand Crimp Tool for Splash Proof Crimp Terminal
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.50mm (.098") Pitch Splash Proof Crimp Terminal
Terminal Series No.
50038 (pin)
50039 (receptacle)
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638233900
Revision: A
HAND CRIMP TOOL
Specification Sheet
Order No. 63823-3900
Terminal Order No.
● Reel
● 50038-8000 50038-8100
● 50039-8000 50039-8100 CAVS 0.5 1.9 max
● Customer to cut off terminal from reel: 0.3mm (.012") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 06-18-10
Revision Date: 06-18-10
Wire Size Insulation Diameter
mm²
mm
In.
AVS 0.3
1.9 max
.075 max 2.0 - 2.5 ..079 - .098
.075 max 2.0 - 2.5 ..079 - .098
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Strip Length
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Related Manuals for molex 63823-3900
Summary of Contents for molex 63823-3900
- Page 1 Hand Crimp Tool for Splash Proof Crimp Terminal HAND CRIMP TOOL Specification Sheet Order No. 63823-3900 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 53.9 12.1 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke,...
- Page 3 Hand Crimp Tool for Splash Proof Crimp Terminal TOOLING 2. While holding the locator button in, load the terminal into the proper PARTIALLY nest opening in the locator based on the wire gauge or terminal type CLOSED markings on the hand tooling. See Figure 3. PARTIALLY 3.
- Page 4 Hand Crimp Tool for Splash Proof Crimp Terminal LOCATOR Locator Replacement SQUEEZE HERE See the parts list on the last page of this MAKE SURE document for the proper locator order number. CENTER OF LOCATOR IS IN THE Follow the steps below to replace the locator. SQUEEZE DOWN POSITION HERE...
- Page 5 Hand Crimp Tool for Splash Proof Crimp Terminal Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool for Splash Proof Crimp Terminal PARTS LIST Item Number Order Number Description Quantity 63823-3900 Hand Crimp Tool Figure 13 63823-3975 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638233900...
- Page 8 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Molex 63810-0105...
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