molex 63827-8800 Specification Sheet

molex 63827-8800 Specification Sheet

Hand crimp tool for single contact terminal

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Hand Crimp Tool for Single Contact Terminal
Tool Kit
Order No. 63827-8870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Single Contact Terminal for S8 and T20 Socket
Terminal Order No.
Terminal
Series No.
Reel Form Only (3) mm²
49869
49869-9102
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
(3) The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.30 mm (.012") maximum
DEFINITION OF TERMS
BELL MOUTH
CONDUCTOR
CUT-OFF
CRIMP HEIGHT
TAB
Doc No: ATS-6382788HM Release Date: 06-04-15
Revision: A
Application Tooling
Specification Sheet
Wire Size
Type
0.50
AVS
2.0 – 2.1 0.078 – 0.083
0.75 FLRY-A 1.7 – 1.9 0.067 – 0.075
0.85
AVS
2.1 – 2.3 0.083 – 0.091
STRIP LENGTH
CONDUCTOR
BRUSH
WIRE
Revision Date: 06-04-15
Insulation Diameter
Terminal Insulation
IPC/WHMA-A620 (1)
Maximum (2)
mm
In.
mm
2.2
SEAM
INSULATION
CRIMP
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63827-8800
Strip Length
In.
mm
0.087
5.0 – 5.5 0.20 – 0.22
BEND UP
TWISTING
BEND
DOWN
TYPE 4C
In.
ROLLING
Page 1 of 8

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Summary of Contents for molex 63827-8800

  • Page 1 Application Tooling TYPE 4C Specification Sheet Tool Kit Hand Crimp Tool Order No. 63827-8870 Order No. 63827-8800 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles  Precisely designed crimping profiles with simple contact positioning ...
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
  • Page 3: Installation

    Hand Crimp Tool for Single Contact Terminal INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: POWER Anvils and Punches Installation CRIMP 1. Insert the Anvils into the bottom slots of the HEAD nest. Install the M4 x 10 long BHCS and tighten PUNCHES in place.
  • Page 4 Hand Crimp Tool for Single Contact Terminal TERMINAL SWING OPEN LOCATOR LATCH IN OPEN POSITION PUSH HERE TO LOCATOR TERMINAL OPEN WIRE STOP Figure 4 IN PLACE 7. Insert the proper wire over the terminal. 8. Gently touch the wire stop with the end of the wire. See Figure 6 and 7. HANDLE WIRE AGAINST WIRE STOP...
  • Page 5: Maintenance

    CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped ...
  • Page 6 Hand Crimp Tool for Single Contact Terminal 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and ...
  • Page 7: Hand Tool Parts List

    Hand Crimp Tool for Single Contact Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63827-8870 Tool Kit with Locator 63827-8875 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY M4 X 10mm LONG BHCS...
  • Page 8: Power Head Parts List

    M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382788HM Release Date: 06-04-15 Page 8 of 8 Revision: A Revision Date: 06-04-15...

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63827-8870

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