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Westin 59-8202 Installation Instructions Manual

Wj2 rear bumper for jeep wrangler jl

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PART ONE: WJ2 REAR BUMPER INSTALLATION ONLY
ITEM
QUANTITY
1
1
2
2
3
1
4
1
5
2
6
2
7
4
8
2
9
4
10
8
11
8
12
8
13
4
14
4
15
4
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4
17
8
18
4
19
2
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
P.N.: 75-598202-RevB
ECO #: W18-0140
APPLICATION:
PART NUMBER:
*See Page 7 for components associated with Tire Carrier Install*
LICENSE PLATE RELOCATOR BRACKET
TRAILER PLUG RELOCATOR BRACKET
QUARTER PANEL CLOSEOUT PANEL (1 DRIVER, 1 PASSENGER)
M4 HEX SOCKET BUTTON HEAD SCREW
M6 HEX SOCKET BUTTON HEAD BOLT
M8 SQUARE NECK CARRIAGE BOLT
INSTALLATION INSTRUCTIONS
WJ2 REAR BUMPER
WJ2 REAR BUMPER W/ TIRE CARRIER
2018-2019 Jeep Wrangler JL (Excl. Wrangler JK)
59-82025, 59-82035
CONTENT
DESCRIPTION
REAR BUMPER ASSEMBLY
M14 NUT PLATE
LIGHTED SCREW
M6 SPLIT LOCK WASHER
M8 SERRATED FLANGE NUT
M6 HEX NUT
M14 HEX HEAD CAP SCREW
M14 FLAT WASHER
M14 SPLIT LOCK WASHER
M4 FLAT WASHER
M4 SPLIT LOCK WASHER
M4 HEX NUT
M6 FLAT WASHER
1
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service (800) 793-7846
www.westinautomotive.com
TOOLS NEEDED
18MM SOCKET
18MM WRENCH
10MM WRENCH
RATCHET
TORQUE WRENCH
ALLEN WRENCH
DRILL MOTOR
1/2" DRILL BIT
15MM SOCKET
HEAT GUN
DATE: 10/03/18

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Summary of Contents for Westin 59-8202

  • Page 1 M8 SQUARE NECK CARRIAGE BOLT ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 2 3. Remove the bolts holding the bumper and recovery hook (if equipped) on both sides. See Figures 2 & 3. Note: Recovery Hook cannot be reused. Fig 1 Fig 2 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 3 8. Using the supplied M14 Hardware (10-12) secure the bumper to the frame in the same bolt locations as the OEM bumper. See Figure 7. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 4 IT IS IMPORTANT TO USE THE CLASS 10.9 HARDWARE & THICK WASHERS Fig. 8 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 5 13. Once the panel is positioned, mark and drill the two mounting holes using a 1/4” drill bit. Then, install with the M6 Hard- ware. See Figures 11-13. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 6 Closeout Panel (5). Fig. 12 Fig. 13 INSTALLATION COMPLETE Lights sold separately Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 7 M10 SERRATED FLANGE BOLT M24 CASTLE NUT M8 SET SCREW SPINDLE SHIM Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 8: Tools Needed

    ITEM 6 ITEM 7 ITEM 8 ITEM 10 ITEM 11 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 9 Gently pry back the inner tailgate trim. Fig. 4 Fig. 3 Fig. 5 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 10 9. Install the Tire Mount (5) to the Tire Carrier (1) along with the CHMSL Light Relocator (10) using the supplied M12 Hardware. See Figures 8-10. Item 1 Fig. 9 Fig 10 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 11 Large Bearing Race Large Bearing Large Bearing Washer Bearing Seal Bottom of Spindle Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 12 Fig 12 Outside Outside Inside Fig 14 Fig 13 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598202-RevB...
  • Page 13 Set Screw the indicated positions to adjust the spindle angle. Fig 17 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 14 Chimsel Bracket (10). See Figures 21 & 22. Fig 22 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 15: Care Instructions

    STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.  GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 16 AND SAFETY. DRILLING: Most Westin products do not require drilling for installation. If drilling is defined as required, use caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.

This manual is also suitable for:

59-82035