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Westin 59-82045 Installation Instructions Manual

Wj2 rear bumper with tire carrier for jeep wrangler jl with sensors

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PART ONE: WJ2 REAR BUMPER INSTALLATION ONLY
ITEM
QUANTITY
1
1
2
2
3
1
4
1
5
2
6
2
7
4
8
2
9
4
10
8
11
8
12
8
13
4
14
4
15
4
16
4
17
12
18
4
19
2
ANTI-SEIZE LUBRICANT MUST BE USED ON ALL STAINLESS STEEL FASTENERS TO PREVENT THREAD DAMAGE AND GALLING
1. Remove contents from box, verify if all parts listed are present and free from damage.
Carefully read and understand all instructions before attempting installation.
Failure to identify damage before installation could lead to a rejection of any claim.
Westin Automotive Products, Inc.
320 W. Covina Blvd
San Dimas, Ca. 91773
P.N.: 75-598204-RevB
ECO #: W19-0107
APPLICATION:
2018-2019 Jeep Wrangler JL with Sensors (Excl. Wrangler JK)
PART NUMBER:
59-82045, 59-82055
*See Page 9 for components associated with Tire Carrier Install*
REAR BUMPER ASSEMBLY
LICENSE PLATE RELOCATOR BRACKET
TRAILER PLUG RELOCATOR BRACKET
QUARTER PANEL CLOSEOUT PANEL (1 DRIVER, 1 PASSENGER)
M8 SERRATED FLANGE NUT
M14 HEX HEAD CAP SCREW
M4 HEX SOCKET BUTTON HEAD SCREW
M6 HEX SOCKET BUTTON HEAD BOLT
M8 SQUARE NECK CARRIAGE BOLT
INSTALLATION INSTRUCTIONS
WJ2 REAR BUMPER
WJ2 REAR BUMPER WITH TIRE CARRIER
CONTENT
DESCRIPTION
M14 NUT PLATE
LIGHTED SCREW
M6 SPLIT LOCK WASHER
M6 HEX NUT
M14 FLAT WASHER
M14 SPLIT LOCK WASHER
M4 FLAT WASHER
M4 SPLIT LOCK WASHER
M4 HEX NUT
M6 FLAT WASHER
PROCEDURE
1
Thank you for choosing Westin products
for additional installation assistance please call
Customer Service (800) 793-7846
www.westinautomotive.com
TOOLS NEEDED
18MM SOCKET
18MM WRENCH
10MM WRENCH
RATCHET
TORQUE WRENCH
ALLEN WRENCH
DRILL MOTOR
1/2" DRILL BIT
15MM SOCKET
HEAT GUN
21MM SOCKET
DATE: 08/06/19

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Summary of Contents for Westin 59-82045

  • Page 1 Carefully read and understand all instructions before attempting installation. Failure to identify damage before installation could lead to a rejection of any claim. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 2 3. Remove the bolts holding the bumper and recovery hook (if equipped) on both sides. See Figures 2 & 3. Note: Recovery Hook cannot be reused. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 3 6. Using a 16mm socket, remove the bottom two bumper bolts and the two trailer plug bracket bolts (if equipped). See Figure 5. 7. Carefully Remove the OEM Bumper. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 4 Note: Zip ties or double sided tape can be used to route harness and to hold the sensor in position. Fig. 6 Sensor Locations Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 5 13. Using the supplied M14 Hardware (10-12) loosely install the bumper to the frame in the same bolt locations as the OEM bumper. See Figure 11. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 6 Note: Install lights per manufacturers instructions. See Figure 12. Fig. 12 Light Passenger side shown Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 7 The quarter panel will be sandwiched between the hardware and the Closeout Panel (5). Fig. 15 Fig. 16 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 8 Adjust bumper as necessary and torque down all hardware to specified ft-lbs: M4 to 2 ft-lbs, M6 to 7 ft-lbs, M8 to 18 ft- lbs, M14 to 100 ft-lbs. INSTALLATION COMPLETE Lights sold separately Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 9 4MM SQUARE KEYSTOCK M12 CLASS 10.9 HEX HEAD CAP SCREW M12 HEAVY FLAT WASHER 5MM THICK Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 10: Tools Needed

    ITEM 6 ITEM 7 ITEM 8 ITEM 10 ITEM 11 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 11 Gently pry back the inner tailgate trim. Fig. 4 Fig. 3 Fig. 5 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 12 9. Install the Tire Mount (5) to the Tire Carrier (1) along with the CHMSL Light Relocator (10) using the supplied M12 Hardware. See Figures 8-10. Item 1 Fig. 9 Fig 10 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 13 IT IS IMPORTANT TO USE THE CLASS 10.9 HARDWARE & THICK WASHERS Fig. 12 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 14 Large Bearing Race Large Bearing Large Bearing Washer Bearing Seal Bottom of Spindle Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 15 Fig 14 Outside Outside Inside Fig 16 Fig 15 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 16 Spindle Shims may be inserted in the indicated positions to adjust the spindle angle. Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 17 The M3 Screws will be used in all three mounting locations Feed camera wire through here Fig 21 Fig 20 Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com P.N.: 75-598204-RevB...
  • Page 18 Adjust bumper as necessary and torque down all hardware to specified ft-lbs: M6 to 7 ft-lbs, M8 to 18 ft-lbs, M10 to 35 ft- lbs, M12 CLASS 8.8 to 55-60 ft-lbs, M12 CLASS 10.9 to 75-78 ft-lbs Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca.
  • Page 19: Care Instructions

    STAINLESS STEEL PRODUCTS CAN BE CLEANED WITH MILD SOAP AND WATER. STAINLESS STEEL POLISH SHOULD BE USED TO POLISH SMALL SCRATCHES.  GLOSS BLACK FINISHES SHOULD BE CLEANED WITH MILD SOAP AND WATER Westin Automotive Products, Inc. Thank you for choosing Westin products 320 W. Covina Blvd for additional installation assistance please call San Dimas, Ca. 91773 Customer Service (800) 793-7846 www.westinautomotive.com...
  • Page 20 AND SAFETY. DRILLING: Most Westin products do not require drilling for installation. If drilling is defined as required, use caution when drilling a vehicle. FAILURE TO REVIEW AN AREA TO BE DRILLED MAY RESULT IN PERSONAL INJURY AND/OR INJURY TO OTHERS AS WELL AS VEHICLE DAMAGE.

This manual is also suitable for:

59-82055