SCHUNK UFG 66 Assembly And Operating Manual

SCHUNK UFG 66 Assembly And Operating Manual

3-jaw insertion gripper

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Translation of the original manual
Assembly and Operating Manual
UFG 66
3-jaw insertion gripper

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Summary of Contents for SCHUNK UFG 66

  • Page 1 Translation of the original manual Assembly and Operating Manual UFG 66 3-jaw insertion gripper...
  • Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
  • Page 3: Table Of Contents

    4.1.2 Hydraulic connection................ 18 Adjusting the sensor...................  20 4.2.1 Inductive proximity switch IN 80 ............ 20 4.2.2 Sensorposition .................. 21 Troubleshooting ..................... 22 Modul does not move?.................. 22 The gripping force drops?...................  22 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 4 Maintenance and lubrication intervals...............  23 Lubricants/Lubrication points (basic lubrication) .......... 23 Assembly drawing.................... 24 Translation of original declaration of incorporation .......... 25 Annex to Declaration of Incorporation...............  26 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death.  CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 6: Applicable Documents

    • Pressure piece (optional) • Top jaws • Sensors 1.4.1 Seal kit Seal kit for ID number UFG 66 0370868 Contents of the sealing kit, Assembly drawing  24]. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 7: Basic Safety Notes

    Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 8: Gripper Fingers

    • Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 9: Personnel Qualification

    • Wear protective gloves and safety goggles when handling hazardous substances. • Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 10: Notes On Safe Operation

    • Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 11: Disposal

    • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 12: Protection During Commissioning And Operation

    Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 13: Notes On Particular Risks

    Do not reach into the open mechanism or the movement area • of the product.  WARNING Risk of injury from sharp edges and corners! Sharp edges and corners can cause cuts. Use suitable protective equipment. • 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 14: Technical Data

    Repeat clamping [mm] 0.05 Weight [kg] Single gripper 11.3 Weight [kg] Double gripper 31.0 More technical data is included in the catalog data sheet. Whichever is the latest version. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 15: Assembly

    NOTE • For installation from below fix the module using the fixing holes provided. • The assembly has to be carried out at the provided fastening holes. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 16 2x fixing bores Ø 8H7 The module as a single part gripper is mounted bottom side using 6 screws M8 x 50 and 2 cylindrical pins Ø8. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 17 Pressure piece Stroke 8 mm The module as a double gripper has to be mounted on the adapter plate using 4 screws M10 and 2 cylindrical pins Ø12. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 18: Hydraulic Connection

    Observe the requirements for the hydraulic supply Technical data  14] Single gripper "OPEN" (Ø5) "CLOSED" (Ø5) The hydraulic connection is a cable free direct connection mounted on the bottom. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 19 2 (G2) G2 "OPEN" Ø5 G2 "CLOSED" Ø5 The hydraulic connection is a cable free direct connection mounted on the bottom. • Only open the hydraulic connections needed. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 20: Adjusting The Sensor

    (npn, pnp) is permissible, but does not increase the permissible load current. • Note that the leakage current of the individual sensors (ca. 2 mA) is cumulative. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 21: Sensorposition

    • Turn the cylinder head screw clockwise: the switching flag moves into direction of the screw head • Turn the cylinder head screw counter clockwise: the switching flag moves away from the screw head 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 22: Troubleshooting

    Send product with a SCHUNK repair order or dismantle product.Assembly drawing  24] Internal leak oil loss Send product with a SCHUNK repair order or dismantle product. Assembly drawing  24] 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 23: Maintenance

    During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant basic jaws Metaflux-Lubricating Metal funnel type lube nipples Molykote BR2 plus 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 24: Assembly Drawing

    Maintenance 6.4 Assembly drawing Assembly * Included in the seal kit. Seal kit can only be ordered completely. 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 25: Translation Of Original Declaration Of Incorporation

    Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, June 2019 p.p. Ralf Winkler, Manager for development of gripping system components 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 26: Annex To Declaration Of Incorporation

    Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 27 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...
  • Page 28 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 04.00 | UFG 66 | Assembly and Operating Manual | en | 389470...

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