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Summary of Contents for SCHUNK AGE-F-XY 31-80
- Page 1 Translation of the original manual Compensation unit AGE-F-XY 31-80 Assembly and Operating Manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particu- lar competitive companies, without our prior permission.
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Page 3: Table Of Contents
8.2 Magnetic switch (MMS) does not work / cannot be adjusted ......20 9 Maintenance ......................21 9.1 Maintenance interval ..................... 21 9.2 Lubricants/Lubrication points (basic lubrication) ..........21 9.3 Disassemble the module ..................22 9.4 Maintaining and assembling the module ............... 23 10 Assembly drawing ....................24 02.02|AGE-F-XY 31-80|en... -
Page 4: About This Manual
Non-compliance may cause irreversible injury or death. CAUTION Dangers for persons. Non-observance may cause minor injuries. NOTICE Information about avoiding material damage 1.1.2 Symbols Warning about a danger point Warning about hand injuries General mandatory sign to prevent material damage 02.02|AGE-F-XY 31-80|en... -
Page 5: Applicable Documents
• General terms of business * • Catalog data sheet of the purchased product * • Assembly and Operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage www.schunk.com. 02.02|AGE-F-XY 31-80|en... -
Page 6: Basic Safety Notes
"Maintenance intervals" ( 9.1, Page 21) • Ensure that the environment is free of splashing water and va- pors, and also of abrasive dust and process dust. Excepted are modules that are designed especially for contaminated en- vironments. 02.02|AGE-F-XY 31-80|en... -
Page 7: Product Safety
Attachments and modifications, constructional changes and sub- sequent work, e.g. additional threads, drill holes and safety devic- es may impair the operation and safety or damage the product. • Constructional changes may only be done with SCHUNK's per- mission. Personnel qualification... -
Page 8: Using Personal Protective Equipment
Using personal protective equipment When using this product, observe the relevant industrial safety regulations and use the personal protective equipment (PPE) re- quired! • Use protective gloves, safety shoes and safety goggles.. • Observe safe distances. 02.02|AGE-F-XY 31-80|en... -
Page 9: Notes On Particular Risks
• Switch off the energy supply. WARNING Risk of injury from falling objects or module falling! • Follow the assembly instructions. • Provide protective equipment to prevent objects or the mod- ule from falling, such as processed workpieces, tools, chips, fragments, rejects. 02.02|AGE-F-XY 31-80|en... -
Page 10: Warranty
Sensors Overview of the compatible sensors Designation Type Programmable magnetic switch MMS22 • Exact type designation of the compatible sensors see catalog. • Informationen über die Handhabung von Sensoren unter www.de.schunk.com oder bei den SCHUNK-Ansprechpartnern. 02.02|AGE-F-XY 31-80|en... -
Page 11: Technical Data
20.0 70.0 Version - 2 32.0 130.0 Version - 3 45.0 190.0 Noise emission [dB(A)] ≤ 70 Ambient temperature [°C] Min. Max. More technical data are included in the catalog data sheet. Which- ever is the latest version. 02.02|AGE-F-XY 31-80|en... -
Page 12: Assembly And Settings
DIN 9409 element (optionally to be provided by 5 Handling device, e.g. gripper SCHUNK or by the customer) 6 Mounting screws for gripper • An interface plate with a hole pattern for locating holes is op- tionally available. -
Page 13: Mechanical Connection
Diameter of the cylindrical pins Ø2 Ø3 Ø4 Ø6 for mounting the module [mm] 1 Use two cylindrical pins to fasten the module via the provided fixing holes. 2 Tighten the mounting screws (31) using an Allen key. 02.02|AGE-F-XY 31-80|en... -
Page 14: Setting The Stop In Order To Limit Stroke
Assembly and settings Setting the stop in order to limit stroke Setscrew (52) to limit stroke for AGE-F-XY-40 Setscrew (52) to limit stroke for AGE-F-XY-63/80 Dimensions of setscrew (52) Item Designation AGE-F-XY Thread diameter Minimum length [mm] 02.02|AGE-F-XY 31-80|en... - Page 15 The setscrew can fall into the housing if it is screwed in too far. The compensation unit may jam. • Observe the minimum length of the setscrew. 1 Remove the setscrew (52) using a hexagon socket wrench. NOTE Limiting the stroke is not provided in the AGE-F-XY 31. 02.02|AGE-F-XY 31-80|en...
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Page 16: Adjusting, Removing And Replacing The Return Spring For Units Built Before June 2016
Setting dimension for 10+0.2 13.5+0.2 17.7+0.2 18.5+0.2 Version 1 [mm] Setting dimension for 10+0.2 12.5+0.2 17.2+0.2 18.5+0.2 Version 2 [mm] Setting dimension for 9.3+0.2 12.5+0.2 15.2+0.2 18.5+0.2 Version 3 [mm] The catalog values have been ascertained in this basic setting. 02.02|AGE-F-XY 31-80|en... -
Page 17: Removing And Replacing The Return Spring For Units Built Beginning In June 2016
2 Remove the spring sleeve (4) and take out the springs (15). As standard, three springs are available for each size. Special springs on request. The new springs are assembled in reverse order. Pay attention to correct lubricating. ( 9.2, Page 21) 02.02|AGE-F-XY 31-80|en... -
Page 18: Programmable Magnetic Switch (Mms-P)
• Do not exceed the permitted bending radius of the cable. • Do not allow the sensor to come into contact with hard objects and chemicals (e. g., nitric acid, chromic acid and sulfuric acid). 02.02|AGE-F-XY 31-80|en... - Page 19 The MMS magnetic switches are mounted and adjusted equally for each axis movement: Assembly instructions 1 Screw in the sensor Insert sensor axially into the groove until the required signal is present. 2 Fix the sensor with an Allen wrench. 02.02|AGE-F-XY 31-80|en...
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Page 20: Troubleshooting
Possible cause Corrective action Steel screws used for fastening the compen- Replace steel screws with high-alloyed sation unit screws Mounting plates, angle brackets etc. from Check, replace with nonmagnetizable parts magnetizable materials – perhaps use aluminum or plastic 02.02|AGE-F-XY 31-80|en... -
Page 21: Maintenance
• Reduce the lubricant intervals accordingly. Interval [Mio. cycles] Lubricants/Lubrication points (basic lubrication) SCHUNK recommends the lubricants listed. During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point... -
Page 22: Disassemble The Module
(15). 11 Take the guide sleeves (4) out of the guide cross (3). NOTICE Loss of precise repeat accuracy The setscrews (40) are glued in firmly and carefully aligned. • Do not remove the setscrews. 02.02|AGE-F-XY 31-80|en... -
Page 23: Maintaining And Assembling The Module
• Unless otherwise specified, secure all screws and nuts with Loc- tite no. 243 and tighten with the appropriate tightening torque. NOTICE The unit may jam • Do not tighten the setscrews (51/52) too tight while assem- bling! 02.02|AGE-F-XY 31-80|en... -
Page 24: Assembly Drawing
Assembly drawing Assembly drawing The following figure is an example image. It serves for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 02.02|AGE-F-XY 31-80|en...
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