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Summary of Contents for SCHUNK TOOLFIX
- Page 1 Translation of Original Operating Manual Modular tool mounting device TOOLFIX Assembly and Operating Manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1510829 Version: 01.00 | 18/05/2022 | en...
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Page 3: Table Of Contents
TOOLFIX VARIO tool adapter ................ 25 TOOLFIX TURN tool adapter ................ 26 Various locking mechanisms ................ 27 6.6.1 Spring latch ..................... 27 6.6.2 Screw lever ..................... 28 6.6.3 Screw ...................... 29 Operation ....................... 30 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... - Page 4 TOOLFIX MONO basic module................ 32 TOOLFIX VARIO basic module................ 33 TOOLFIX MONO or VARIO tool adapter – ISO ( SK/BTCat ) / HSK ( A+B ) / VDI .. 35 TOOLFIX MONO or VARIO tool adapter – HSK ( E+F )......... 36 TOOLFIX MONO or VARIO tool adapter - Capto ..........
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Page 5: General
Ignoring a safety note such as this can lead to irreversible injury and even death. CAUTION Danger to individuals! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 6: Applicable Documents
VARIO basic module via quick-change function – TURN system → tool adapters for MONO and VARIO system with additional turning function around the tool axis including detent positions 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 7: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Only use original spare parts and spares authorized by SCHUNK. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 8: Ambient Conditions And Operating Conditions
Manufacturer's service personnel: The manufacturer's service personnel have the specialized training, knowledge, and experience to perform the work entrusted to them and to recognize and avoid potential dangers. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 9: Personal Protective Equipment
If the product is to be operated in an environment with abrasive dusts or corrosive or aggressive fumes or fluids, prior approval must be obtained from SCHUNK. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 10: Transport
• Follow local regulations on dispatching product components for recycling or proper disposal. 2.12 Fundamental dangers General • Observe safety distances. • Never deactivate safety installations. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 11: Protection During Handling And Assembly
Falling components Falling tools and toolholders can lead to serious injury or death. • Take suitable protective measures to secure the danger zone. • Wear suitable protective equipment. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 12: Notes On Particular Risks
There is a risk of limbs being crushed by moving parts during manual loading and unloading and the clamping procedure. Do not reach into the toolholder mounting. • Use loading devices. • Wear protective gloves. • 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 13: Technical Data
VDI: 16, 20, 25, 30, TURN 40, 50, 60, 80 tool adapter HSK: 32, 40, 50, 63, 80, 100, 125 (forms A - F) Capto: C3, C4, C5, C6, C8, C10 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 14: Maximum Load Values
Maximum load TOOLFIX VARIO basic module: Fmax = 1,000 N Mmax = 300 Nm Maximum load TOOLFIX TURN basic module: Fmax = 1,000 N Mmax = 150 Nm 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... - Page 15 VDI / VDI-W (Index) 5 kg 80 Nm 4 kg 80 Nm 4 kg 200 Nm 4.5 kg 250 Nm CAPTO 50 kg 100 kg 100 kg 100 kg 100 kg 01.00 | | TOOLFIX modular tool mounting device | en | 1510829...
- Page 16 150 Nm 6.5 kg 100 Nm 6 kg 150 Nm 4 kg 150 Nm Capto Turn 100 kg 150 Nm 100 kg 150 Nm 100 kg 150 Nm 01.00 | | TOOLFIX modular tool mounting device | en | 1510829...
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Page 17: Screw Tightening Torques
4 Screw tightening torques Screw tightening torques for fastening TOOLFIX MONO and VARIO basic modules to the workstation (screw quality 10.9). Screw size Maximum admissible torques M [Nm] 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 18: Assembly
The mounting surface for the TOOLFIX basic module should be level and free of chips and other contamination. If the TOOLFIX basic module is to be screwed on from above, four M10 threads of sufficient depth must be produced in a 90 mm x 90 mm arrangement. - Page 19 Assembly 01.00 | | TOOLFIX modular tool mounting device | en | 1510829...
- Page 20 Below is an example of M10 mounting from above (1) and an example of M12 mounting from below (2). 01.00 | | TOOLFIX modular tool mounting device | en | 1510829...
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Page 21: Description Of Function
Before working on clamped tools/toolholder mountings, check locking of the tool adapter. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 22: Toolfix Mono Basic Module
360°. Removing the cylindrical pin (6) is not permitted. When the release mechanism (4) is released, the tool adapter (2) snaps back into place at one of 4 possible detent positions. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 23: Toolfix Vario Basic Module
(2) can now be rotated freely around the middle axis of the connecting shaft (3). When the release mechanism (4) is released, the tool adapter (2) snaps back into place at one of 8 possible detent positions. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 24: Toolfix Mono Tool Adapter
6.3 TOOLFIX MONO tool adapter The TOOLFIX MONO tool adapter (2) is compatible with the TOOLFIX MONO basic body and is firmly connected to it (1) via the connecting shaft (3). After equipping the tool adapter with a toolholder mounting, secure it against falling out by locking the locking mechanism (5). -
Page 25: Toolfix Vario Tool Adapter
(2) into vertical position. The opening of the clamped toolholder taper protrudes upwards. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 26: Toolfix Turn Tool Adapter
(3) is pulled outwards. The clamped toolholder mounting can now be rotated around its own axis until the spring latch (3) engages again at the next detent position. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 27: Various Locking Mechanisms
Only then can the toolholder taper be removed. On the TOOLFIX VARIO or MONO tool adapter of the ISO version, the spring latch is positioned on the tool adapter via a cylindrical clamp. The height of the cylindrical clamp is adjustable. -
Page 28: Screw Lever
Description of function 6.6.2 Screw lever The TOOLFIX MONO and VARIO tool adapters in the HSK ( E+F ) version are clamped by actuating a screw lever. When the screw lever is turned clockwise, two clamping fingers move tangentially towards the toolholder mounting. When these reach their maximum end position, the toolholder taper is securely clamped. -
Page 29: Screw
SW3. Now the eccentric nut (1) can be turned until the locking screw is at the desired height. After the adjustment, the clamping screw (2) must be tightened again. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 30: Operation
There is a risk of limbs being crushed by moving parts during manual loading and unloading and the clamping procedure. Do not reach into the toolholder mounting. • Use loading devices. • Wear protective gloves. • 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 31: Maintenance And Care
• In the event of malfunctions in the course of the following inspection work, the system must be taken out of operation immediately and only restarted after maintenance and a successful inspection. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 32: Toolfix Mono Basic Module
7. The tool adapter (2) must now no longer be rotatable in any direction. 8. Now repeat steps 3 – 7 and check the grid positions at the total rotations -90° - -45° - 0° - 45° - 90° 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 33: Toolfix Vario Basic Module
Nominal dimension: 12.5 mm. 6. Activate the release mechanism and slide the tool adapter 2 - 3 mm further. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... - Page 34 8. Now repeat steps 3 – 7 and check the grid positions at the total rotations 0° - 45° - 90° - 135° - 180° - 225° - 270° - 315°. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829...
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Page 35: Toolfix Mono Or Vario Tool Adapter - Iso ( Sk/Btcat ) / Hsk ( A+B ) / Vdi
Maintenance and care 8.3 TOOLFIX MONO or VARIO tool adapter – ISO ( SK/BTCat ) / HSK ( A+B ) / VDI Monthly: Visual inspection and cleaning of the quick-change interface (1) Clean and inspect the quick-change interface (1) of the tool adapter. -
Page 36: Toolfix Mono Or Vario Tool Adapter - Hsk ( E+F )
Maintenance and care 8.4 TOOLFIX MONO or VARIO tool adapter – HSK ( E+F ) Monthly: Visual inspection and cleaning of the quick-change interface (1) Clean and inspect the quick-change interface (1) of the tool adapter. In case of damage or heavy wear, the interface must be replaced (only necessary for adapters of the VARIO series). -
Page 37: Toolfix Mono Or Vario Tool Adapter - Capto
The pin must remain axially free from play in the inner end position. It must be possible to pull the pin with two fingers (easily). 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 38: Toolfix Turn Tool Adapter
Visually inspect the cone at the front end of the screw. If the cone or the thread on the screw or nut thread is damaged, the corresponding parts must be replaced. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... -
Page 39: Storage
When not in use, all products must be protected against corrosion with suitable measures. These products for industrial applications must be stored under suitable conditions that are common in mechanical engineering. 01.00 | | TOOLFIX modular tool mounting device | en | 1510829... - Page 40 Translation of Original Operating Manual H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49–7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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