Related Manuals for Riftek IDK-BT Series
Summary of Contents for Riftek IDK-BT Series
- Page 1 WHEEL DIAMETER MEASURING GAUGE IDK-BT Series User’s manual 22, Logoisky tract, Minsk 220090, Republic of Belarus tel/fax: +375 17 357 36 57 info@riftek.com www.riftek.com Certified according to ISO 9001:2008...
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Page 2: Table Of Contents
17. Warranty policy............................. 24 18. Annex 1. Procedure of installation of Bluetooth connection between IDK and PC ......24 19. Distributors ............................28 20. Annex 2. RIFTEK’s measurement devices for railway transport ............31 IDK-BT [Revision 2.2] 4 September 2017... -
Page 3: Safety Precautions And Measurement Conditions
Wheel diameter measuring gauge, IDK-BT Safety precautions and measurement conditions The metering accuracy depends greatly on the wheel surface quality. There- fore it is necessary to carry out the check and presorting of the wheel surface roughness and flaws before measuring the diameter. ... -
Page 4: Example Of Item Designation When Ordering
Wheel diameter measuring gauge, IDK-BT Example of item designation when ordering IDK-S/B-MIN/MAX-X-BT Symbol Description Position of measurement, mm В Base, mm Bottom of measuring range, mm Up of measuring range, mm Х Position of indication. А – Indication is at the side of side supports (figure А), В –... -
Page 5: Design
Wheel diameter measuring gauge, IDK-BT Design 7.1. Electronic gauge The gages with bases of 200, 250 and 300 mm are shown on the Figure 1, the gage with base of 122 mm – on Figure 1.1. Electronic gauge contains two ball supports to place the gauge onto the roll surface, two side magnet supports to base the gauge to the wheel edge and a measuring tip. - Page 6 Wheel diameter measuring gauge, IDK-BT Figure 2 Fig. 2 indicates: (1) Turn-on button (2) Charging indication, red/blue LED (3) Connector to PC USB-port or charging device (4) Flash memory card connector (5) Stylus (6) Bluetooth antenna Overall dimensions of PDA are shown in figure 3. Figure 3 IDK-BT [Revision 2.2] 4 September 2017...
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Page 7: Operation Principle
Wheel diameter measuring gauge, IDK-BT Operation principle The measurement of the diameter is performed according to the “three points” technique, without the complete wheel coverage. The measurement method is based on the diameter calculation by the known length of the segment chord (the distance be- tween the ball bearings centers), which is obtained at placing the gauge onto the wheel. -
Page 8: Measurement With Averaging
Wheel diameter measuring gauge, IDK-BT 9.3. Measurement with averaging The program of the wheel diameter calculation contains an averaging algorithm that allows eliminating the surface defects influence on the diameter measuring result. All the results of metering, performed after the button pressing, are averaged. -
Page 9: Image Rotation
Wheel diameter measuring gauge, IDK-BT to save the changed parameters press button. The display shows “SAUE” message, press the Green button to confirm saving and button to cancel saving of the changed parameters 10.2. Image rotation To rotate the image it is necessary to: ... -
Page 10: Image Brightness Set-Up
Wheel diameter measuring gauge, IDK-BT - indication discreteness of 0.01mm is accessible only in a mode of direct indica- tion; - the separation point is indicated at the top side of the screen in the reverse indica- tion regime. 10.3. Image brightness set-up To change the display brightness it is necessary to: ... -
Page 11: Service Operation Modes
Wheel diameter measuring gauge, IDK-BT to save the changed parameters press button the display shows “SAUE” message, press the Green button to confirm saving and to cancel saving of the changed parameters 11. Service operation modes This section contains the description of the modes for the check of device effi- ciency and calibration. -
Page 12: Calibration Of The Device Base
Wheel diameter measuring gauge, IDK-BT RF510.11.000 Figure 4 If readings of the sensor are sufficiently stable, press the Blue button. Sensor zero position is calculated in the device coordinate system, and prompt ap- pears to save calibration results. Press the Green button to confirm or cancel saving of the results, respectively. -
Page 13: Working With The Gauge And Pda
Wheel diameter measuring gauge, IDK-BT RF510.11.XXXX Figure 5 NOTE: Video-help for calibration procedure you can find here www.riftek.com/resource/video/idk_calibr.avi 12. Working with the gauge and PDA 12.1. Operation principle Operator mounts the gauge onto the wheel to be measured. Having received a command from PDA, the gauge performs the measurement of the wheel diameter. -
Page 14: On-Line Measurement
Wheel diameter measuring gauge, IDK-BT Menu PDA charging Bluetooth connec- tion with the gauge "Measurement" #02010 button 12.3. On-line measurement To take measurements: turn-on the gauge, the display shows — “- - - - -”; turn-on PDA; press Measurement button on the screen of PDA;... -
Page 15: Measurements With Database Maintenance
Wheel diameter measuring gauge, IDK-BT Buttons: - diameter measurement - averaging reset to continue the measurement with averaging: press Green button; display shows the value of pressing counter “n x”, where x – quantity of av- eraged values; ... -
Page 16: Browsing The Database
Wheel diameter measuring gauge, IDK-BT Designations: order number of the car to be measured (number of cars in the train); number of the car to be measured; editing of the input wheel parameters; a previous/subsequent wheel; a measured wheel; a wheel to be measured next time; a non-measured wheel;... -
Page 17: Saving Database On Flash Memory Card
Wheel diameter measuring gauge, IDK-BT for data filtering select data, series and number of locomotive Buttons: – delete selected data 12.6. Saving database on flash memory card One of the ways to transfer database from PDA to PC is to use flash memory card. -
Page 18: Data And Time Settings
Wheel diameter measuring gauge, IDK-BT select mm or inch option 13.2. Data and Time settings To set data and time: select IDK > Data/Time in main window of the program. View on the PDA screen: write data and time ... -
Page 19: Database Selection
Wheel diameter measuring gauge, IDK-BT adjust tolerances in the selected group or add a new group of tolerances and write corresponding values. All values are in micrometers. Buttons: add new group of tolerances; delete selected group of tolerances; edit selected tolerance; exit. -
Page 20: Selection And Formation Of Measurement Scheme
Wheel diameter measuring gauge, IDK-BT 13.5. Selection and formation of measurement scheme Measurement scheme is meant as a sequence of making measure- ments/processing of wheels in the rolling stock. The program automatically offers opera- tor to perform measurement on a concrete wheel in accordance with selected scheme of wheel processing. -
Page 21: Loading Of A New Measurement Scheme
By default, working language of the program is English. Language support files are located in the directory used in the process of installation. By default the following directory is used: C:\Program Files\RIFTEK\Ikp5_db\Language\. The directory con- tains two files, RUS.lng and ENG.lng, to support Russian and English languages re- spectively. -
Page 22: Pda Software Version Viewing
Wheel diameter measuring gauge, IDK-BT To create support file for any other language, it is necessary to copy one of the existing files. For example, ENG.lng under the other name, for example, GER.lng edit the renamed files by using any text processor, namely, change all terms and phrases to analogous ones from the required language ... -
Page 23: Idk-Pc Connection
Wheel diameter measuring gauge, IDK-BT 14.2. IDK-PC connection turn the gauge ON install connection between the gauge and PC as described in par. 18. select required port press Connect fro connection with the gauge If the connection is successful, the Measurement button in the main program window becomes active. -
Page 24: Database Maintenance Software
15. Database maintenance software The ikp5_DB software is intended for maintaining wheel sets wear database on a personal computer (the updated version of the program can be downloaded from www.riftek.com/resouce/files/ikp5.zip. User's manual - from this address: www.riftek.com/resource/download/ikpm_riftek_eng.pdf. 16. Charging of built-in accumulator battery To charge accumulator battery it is necessary to connect charging devise to the power grid 85-250V and to a battery compartment on the top panel of the gauge. - Page 25 Wheel diameter measuring gauge, IDK-BT when drivers are installed, the corresponding message and Bluetooth icon will appear in the screen: activate IDK. IDK-BT [Revision 2.2] 4 September 2017...
- Page 26 Wheel diameter measuring gauge, IDK-BT click right mouse key on the Bluetooth icon and select Add Bluetooth device Then Bluetooth installation wizard will start working: tick the Device is installed and ready for connection select Next for search ...
- Page 27 Wheel diameter measuring gauge, IDK-BT press Next and continue installation process. when required drivers are installed, the Bluetooth device will give a message with COM-port (outgoing) which should be opened for connection with IDK during measuring. In this case, the port is COM3: IDK-BT [Revision 2.2] 4 September 2017...
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Page 28: Distributors
Wheel diameter measuring gauge, IDK-BT Distributors AUSTRIA AUSTRALIA BENELUX Althen Sensors & Controls MBM Industry & Rail Applied Measurement Tech GmbH Australia Pty Ltd Vlietweg 17a RAILWAY INSTRUMENTS ONLY RAILWAY INSTRUMENTS ONLY 2266KA Leidschendam Tullnerbachstraße 36, Thornton Plaza, Unit 5, The Netherlands A-3002 Purkersdorf, Austria 27 Thornton Crescent, Mitcham... - Page 29 Wheel diameter measuring gauge, IDK-BT GERMANY INDIA INDIA Hylewicz CNC-Technik Pragathi Solutions Paragon Instrumentation SHTRIKH-2 ONLY #698, 5th Main, 8th Cross, Engineers Pvt. Ltd. Siemensstrasse 13-15, HAL 3rd Stage, RAILWAY INSTRUMENTS ONLY 47608 Geldern, Germany New Tippasandra Road, 200, Station Road, Tel: +49 2831 91021-20 Bangalore, 560075, India Roorkee, 247 667, India...
- Page 30 Wheel diameter measuring gauge, IDK-BT SOUTH KOREA SOUTH KOREA SPAIN PROSEN. CO., LTD BS Holdings Iberfluid Instruments S.A. M-1001, Songdo techno park IT B-201,Wonpogongwon 1ro, C/ Botanica, 122 center, 32, Songdogwahak-ro, 59 Danwon-gu, Ansan-si, Gyeonggi-do, 08908 L'Hospitalet de Llobregat, Yeonsu-gu, Incheon, 21984, 15455, Republic of Korea Barcelona Republic of Korea...
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Page 31: Annex 2. Riftek's Measurement Devices For Railway Transport
Wheel diameter measuring gauge, IDK-BT 20. Annex 2. RIFTEK’s measurement devices for railway transport Laser wheel profilometer. IKP Series A laser profilometer is designed for the measuring of: wheel flange height; wheel flange thickness; wheel flange slope; full profile scanning and analyze of wheel rolling surface;... - Page 32 Wheel diameter measuring gauge, IDK-BT Disc brakes profile gauge. IKD Series Laser disc brakes profilometer IKD Series is designed for disc brakes profile measuring. The main functions of IKD are: obtaining the information on the profile parameters of the working disc brakes surface; ...
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