HAKO Citymaster 2200 Operating Manual
  1. Manuals
  2. Brands
  3. HAKO Manuals
  4. Scrubber
  5. Citymaster 2200
  6. Operating manual

HAKO Citymaster 2200 Operating Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Cleaning technology
– Municipal technology
Citymaster 2200
Operating Manual
Issue: October 2016
Part number: 48600050012

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Citymaster 2200 and is the answer not in the manual?

Questions and answers

Related Manuals for HAKO Citymaster 2200

Summary of Contents for HAKO Citymaster 2200

  • Page 1 Cleaning technology – Municipal technology Citymaster 2200 Operating Manual Issue: October 2016 Part number: 48600050012...

  • Page 2: Introduction

    We have provided the places in this operating manual concerning your safety with a danger pictogram. Your authorised Hako dealer is available at all times to answer further questions about the vehicle or the operating manual.

  • Page 3: Applications

    Introduction Applications The Citymaster 2200 is a road sweeping machine for commercial and municipal use throughout the year. Thanks to special attachments, the Citymaster 2200 can be used for various applications. Vacuum sweeping system with sweeping unit, suction mouth and dirt hopper •...

  • Page 4: Acceptance Of The Vehicle

    Hako dealer together with the consignment note. Driving licence According to the old driving licence law in Germany, the Citymaster 2200 may be driven by drivers with the following classes of driving licence: •...

  • Page 5: Conditions For Approval

    Intended use The Citymaster 2200 is a road sweeping machine intended for commercial and municipal use throughout the year and with the attachments approved by Hako it is suitable for mowing and sweeping, marketplaces and car parks and for snow clearing.

  • Page 6: Table Of Contents

    Table of contents Introduction ...................... 2 Foreword ......................2 Applications ......................3 Vehicle data ......................3 Acceptance of the vehicle .................. 4 Driving licence ....................4 Equipment ......................4 Required documents ..................4 Vehicle inspection ....................4 Conditions for approval ..................5 Intended use .......................
  • Page 7 Operation ......................107 General Notes ....................107 3.1.1 Instruction ......................107 3.1.2 Running-in period .................... 107 Driving the Citymaster 2200 ................108 3.2.1 Before start-up of the vehicle ................108 3.2.2 Starting the vehicle and moving off ..............110 3.2.3 Stopping and parking the vehicle ..............
  • Page 8 Table of contents Technical data ....................159 Engine ......................159 Driving speeds and inclination values ............. 159 Tyres ....................... 159 Weights and loads ................... 160 Hydraulic system ..................... 160 Electrical system ..................... 160 Vacuum sweeping system ................160 Vehicle dimensions ..................161 Noise emission values ..................
  • Page 9 Table of contents 5.15.2 Changing wheels ..................... 209 5.16 Windscreen washer unit .................. 211 5.16.1 Checking the windscreen washer unit ............. 211 5.16.2 Topping up the windscreen washer unit ............211 5.17 Electrical system ..................... 212 5.17.1 Battery ......................213 5.17.2 Fuses ......................

  • Page 10: Safety Instructions

    Safety instructions 1 Safety instructions Marking of warning and danger symbols Important tasks concerning the safety of the operator and vehicle are named as follows in this operating manual and emphasised by symbols. Danger Indication of a direct danger with high risk, in which death or severe physical injury can occur if it is not avoided.

  • Page 11: General Safety Instructions

    The vehicle may be used, maintained and repaired only by persons who have been instructed by • Hako experts. • This device may not be used by persons (including children) with reduced physical or mental abilities or by persons without sufficient experience and skills.

  • Page 12: Operating Safety Instructions

    Safety instructions Operating safety instructions 1.3.1 Before putting into service Danger Always switch on the lights when visibility is poor and after dark. There is a risk of accidents! • • Good viewing conditions contributing to traffic safety are guaranteed only if all windows are free of ice, snow and condensation.

  • Page 13: During Operation

    Safety instructions 1.3.2 During operation Danger It is not permitted to stand underneath the dirt hopper if it is not secured. Always fit the safety strut • whenever working underneath the dirt hopper. There is a danger to life! Special caution is required in the area of the front and rear-mounted equipment and attachments. •...

  • Page 14: Stopping And Parking The Vehicle

    Safety instructions 1.3.3 Stopping and parking the vehicle Danger Only use the parking brake instead of the service brake in an emergency, i. e. if the service brake • is out of operation. The brake lights will not light up in this case. There is a risk of accidents! Adopt measures against erroneous starting and unwanted movement.

  • Page 15: Safety Instructions For Attachments

    There is a danger to life! • You must consult Hako before attaching other attachments not approved by Hako! Check in the individual case that the relevant axle loads and total weights are complied with. There is a risk of...

  • Page 16: Attachment - Vacuum Sweeping System

    Do not exceed the permissible total weight of the vehicle! There is a risk of accidents! • When the dirt hopper is emptied, the Citymaster 2200 must be on a sufficiently load bearing, • horizontal surface. Driving with the dirt hopper tilted is not permitted. There is a risk of accidents! •...

  • Page 17: Safety Instructions For Maintenance And Servicing

    Do not perform any welding, drilling, sawing or grinding work on parts of the frame. Damaged parts may be replaced only by your authorised Hako dealer. There is a risk of accidents! Adopt measures against erroneous starting and unwanted movement. Operate the parking brake.

  • Page 18: Engine

    Safety instructions 1.5.3 Engine Danger Inhaling exhaust gases is injurious to health and can lead to unconsciousness and to death! Never • let the engine run in enclosed spaces. Danger to life due to toxic engine exhaust gases. Do not touch any parts such as engine block, cooling system and exhaust system during •...

  • Page 19: Fuel System

    The vehicle cannot be operated with PME fuels (vegetable oil methyl ester). PME fuels have not • been tested or approved by Hako GmbH and could impair the safety of the vehicle. Hako GmbH is not liable for damage resulting from this misuse. Use only commercially available diesel fuel to refuel the vehicle.

  • Page 20: Exhaust Gas Purification System

    Safety instructions 1.5.5 Exhaust gas purification system Danger Do not touch any parts such as engine block, cooling system and exhaust system during • operation and for some time after. There is a risk of burns! Allow the engine to cool down. The diesel particle filter and the SCR catalytic converter get very hot.

  • Page 21: Cooling System

    Safety instructions 1.5.6 Cooling system Danger The cooling system is under pressure. If the cooling system cap is opened with a hot engine there • is a risk of scalding. Allow the engine to cool down. • Wait at least 10 minutes after switching off the engine. •...

  • Page 22: Air Filter

    1.5.9 Gearbox Attention Depending on the respective function, the gearboxes of the Citymaster 2200 are filled with • different oil grades. Therefore, do not try to correct the oil levels yourself as incorrect oil can result in considerable damage. Always seek advice from an authorised workshop when detecting leaks.

  • Page 23: Brake System

    Safety instructions 1.5.10 Brake system Danger Repair work on the brake system must only be carried out by an authorised workshop. There is a • risk of accidents! Caution when handling brake fluid. There is a risk of poisoning! Keep the brake fluid in the closed •...

  • Page 24: Wheels And Tyres

    Should the wheel size change, it must be reset by an authorised workshop in the vehicle. This is • the only way to ensure that the drive control unit and ABS are functioning reliably and safely. • Only use tyres approved by Hako, see Technical data. Environmental danger Ensure safe and environment-conserving disposal of old tyres. •...

  • Page 25: Electrical System

    • standards by a specialist trained for this work. Welding work on the vehicle may be done only by authorised Hako dealers. Welding work on the • vehicle leads to damage to the control electronics and can impair driving safety.

  • Page 26: Installation Of Electrical Devices

    Safety instructions 1.5.16 Installation of electrical devices General Attention The vehicle is equipped with electronic components and parts whose function can be influenced • by electromagnetic emissions of other devices. Such influence can lead to danger to persons and safety-relevant functions if the following safety instructions are not complied with: •...

  • Page 27: Information About Special Risks

    Safety instructions Information about special risks 1.6.1 Exhaust gases Danger Inhaling exhaust gases is injurious to health and can lead to unconsciousness and to death! Never let the engine run in enclosed spaces. Danger to life due to toxic engine exhaust gases. 1.6.2 Re-fuelling the vehicle Danger...

  • Page 28: Battery

    Safety instructions 1.6.6 Battery Danger Danger of explosion due to smoking, fire or open light! Especially when being charged, but also in • the normal use of batteries, batteries emit explosive gases! Avoid smoking, fire, sparks or open light in the vicinity of batteries! Danger of explosion due to sparks! Never place tools or other electrically conductive objects on •...

  • Page 29: Environmental Protection Instructions

    Return and recycling have to be arranged with the authorised Hako dealer as required in § 6 and § 8 of the German battery law (BattG)!

  • Page 30: Labels On The Vehicle

    Safety instructions Labels on the vehicle The following safety and instruction labels are affixed well legibly to the vehicle. Renew missing or illegible labels immediately. Citymaster 2200 Fig. 1: 01-1481-00-00.fm...
  • Page 31 Safety instructions Hako company logo Fig. 1-A The Hako company logo is located on the left and right cover and underneath the windscreen. Warning signs Fig. 1-B The warning signs are located on the vehicle cab, above the toolbox and on the sweeping unit.

  • Page 32: Operation

    Operation 2 Operation Overviews The description in chapter 2 contains information on the function and handling of the individual control displays on the vehicle. The controls always have the same item number in all chapters. “Option“ is used whenever controls or other components of the vehicle are installed as an option (requested by the customer).
  • Page 33 Operation 10 11 Fig. 2: 02-1481-00-00.fm...

  • Page 34: Front View

    Operation 2.1.1 Front view Item Designation Additional turn indicator (option) Auxiliary headlights for low beam, high beam and parking light (option) Working spotlight Numberplate bracket (front) Wiper Jump-start socket (option) Cooling system sight glass Battery master switch (option) Low beam headlights Parking light headlights / High beam headlights Turn indicator Daytime running lights...
  • Page 35 Operation Fig. 3: 02-1481-00-00.fm...

  • Page 36: Rear View

    Operation 2.1.2 Rear view Item Designation Automatic lubrication system (option) Exhaust gas system AC condenser Air filter Engine compartment Brake light, rear light, turn indicator, reversing light, rear fog light Wheel chock Numberplate bracket (rear) Rear-mounted equipment carrier 02-1481-00-00.fm...
  • Page 37 Operation Fig. 4: 02-1481-00-00.fm...

  • Page 38: Vehicle Cab

    Operation 2.1.3 Vehicle cab Item Designation Handle Catches for sliding window Door opener Steering wheel for servohydraulic steering Passenger seat Three-point seat belt Seat belt – lock Storage compartment for toolbox, warning triangle and first-aid kit (behind passenger seat), control units Storage compartment for operating manual (passenger seat rest) Driver's seat...
  • Page 39 Operation Fig. 5: 02-1481-00-00.fm...

  • Page 40: Roof Console

    Operation 2.1.4 Roof console Item Designation Sun visor Handles Roof console Interior light Tip switch – heated windscreen (option), heated outside rearview mirror (option) Switch – rotating beacon Not used Not used Not used Free Switch – circulating water service Switch –...
  • Page 41 Operation 104 105 106 Fig. 6: 02-1481-00-00.fm...

  • Page 42: Centre Console

    Operation 2.1.5 Centre console Item Designation Indicating device Multifunction display Tip switch – differential lock (option) Not used Not used Switch – hydrostatic brake force, stage 1, 2 and 3 Switch – hazard warning flasher ON/OFF (red) Tip switch – reversing fan (option) Tip switch –...
  • Page 43 Operation Fig. 7: 02-1481-00-00.fm...
  • Page 44 Operation Centre console – continued Item Designation TILT joystick (with 2-brush system only for the weed brush (option)) TILT joystick (with 3-brush system for the 3rd brush (option)) RAISE/LOWER/SWIVEL joystick (with 2-brush system for the left brush) RAISE/LOWER/SWIVEL joystick (with 3-brush system for the 3rd brush) RAISE/LOWER/SWIVEL joystick (with 2-brush system for the right brush) RAISE/LOWER/SWIVEL joystick (with 3-brush system for the pulled brushes) Quick select button for main consumers ON/OFF...
  • Page 45 Operation Fig. 8: 02-1481-00-00.fm...
  • Page 46 Operation Centre console – continued Item Designation Scroll UP button Scroll DOWN button Warning light – SCR Telltale – diesel particle filter Warning light – EOBD/MIL Not used Tachometer Telltale – low beam Telltale – work mode / offset mode Telltale –...
  • Page 47 Operation Fig. 9: 02-1481-00-00.fm...

  • Page 48: Hydraulic, Water And Electric Connections

    Operation 2.1.6 Hydraulic, water and electric connections Item Designation Front view Connection for raising external lifting device, sleeve (red) (option) Connection for lowering external lifting device, sleeve (red) (option) Return of rotatory main consumer, sleeve (red) Pressure connection for rotatory main consumer (front sweeping roller), sleeve (red) (option) Water connection Water connection 23-pin socket for coding plug, front-mounted equipment...

  • Page 49: Overview Of The Most Important Controls

    Operation Overview of the most important controls 2.2.1 Battery master switch (option) The battery master switch Fig. 10-8 is located on the left-hand side of the vehicle behind the vehicle cab. The battery master switch interrupts the power supply to all electric con- sumers in the vehicle, with the exception of the EU control device.

  • Page 50: Ignition Switch

    Operation 2.2.3 Ignition switch Note The engine can only be started when the battery master switch is switched on, the drive switch is in the neutral position and the accelerator pedal is not depressed. The ignition switch Fig. 12-107 is equipped with a start repeat lock to prevent the starter from engaging into the running diesel engine: Switch back to position 0 (Stop) before switching from position 1 to position 2 again.

  • Page 51: Indicating Device

    Operation 2.2.4 Indicating device Telltales and warning lights The indicating device is located in the centre console. The indicators of the indicating device enable a full overview of all the operating conditions. Attention Not observing illuminated telltales and warning lights and/or warning messages and the associated descriptions and warnings can cause personal injury or damage to the vehicle! Warning lights go out as soon as the malfunctions have been rectified.
  • Page 52 Operation Warning light – engine oil pressure • Lights up when the ignition is switched on but goes out when the engine is started. Lights up when the engine oil pressure is too low. • For more information, see page 186. Warning light –...
  • Page 53 Operation Warning light – tipper Lights up when the tipper is raised. • • Buzzer sounds once. Green Telltale – trailer turn indicator Flashes periodically when the turn indicator is actuated and the hazard • warning flasher is switched on and there is an electric connection to the trailer.
  • Page 54 Operation Speedometer The speedometer Fig. 14-143 indicates the current driving speed in km/h (kilometres per hour) and mph (miles per hour). Note The vehicle has been set at the factory to the tyre size fitted on the vehicle at delivery. If the vehicle is fitted with a different approved tyre size, this must be set accordingly by an authorised workshop.
  • Page 55 Operation Tachometer The tachometer Fig. 16-127 displays the speed of the diesel engine (in rpm x 100 = revolutions per minute x 100). Fig. 16: AdBlue display The AdBlue display Fig. 17-151 shows the tank level. As soon as the pointer reaches the red zone, the warning light Fig.

  • Page 56: Multifunction Display

    Operation 2.2.5 Multifunction display The multifunction display Fig. 18-86 monitors a variety of vehicle func- tions and operating parameters. The multifunction display also provides information on the vehicle status and on maintenance and malfunctions. Attention Not observing warning messages and the associated descrip- tions and warnings can cause damage to the vehicle.
  • Page 57 C Operating data Display of fuel consumption or operating hours. D Drive messages Display of messages. E Warning If no messages are available: Hako logo messages Total mileage Display of the total mileage in km or miles. Units Fig. 20: can be set via the options menu.
  • Page 58 A snowflake symbol indicates a temperature below +4 °C. C Operating data Display of fuel consumption or operating hours. D Drive messages Display of messages. E Warning If no messages are available: Hako logo messages Attachments Indicates whether attachments are switched on or Fig. 21: off.
  • Page 59 Operation Various operating parameters can be displayed in the operating data dis- Display section – play section Fig. 22-C. For changing the displayed operating parameter, operating data press the SCROLL UP button Fig. 22-121 or the SCROLL DOWN button Fig. 22-122. Display section Remark Fuel consumption...
  • Page 60 Operation The following symbols may be displayed in the drive messages display Display section – drive section Fig. 21-D. messages Colour Message Meaning Symbol White Hydrostatic Hydrostatic brake force stage I is switched on. brake force Green Hydrostatic Hydrostatic brake force stage II is switched on. brake force Yellow Hydrostatic...
  • Page 61 Operation The following symbols may be displayed in the warning messages display Display section – warning section Fig. 21-E. messages Colour Buzzer Message Meaning Symbol Green Once Seat contact Lights up when the drive switch or the accelerator pedal switch are actuated and: the body weight has not been set correctly at the •...
  • Page 62 Operation Three Error message There is an error in the EU control device. times EU control device Green Once Note Message regarding an uncritical vehicle condition. Follow the instruction / rectify. • If necessary, seek assistance from an authorised workshop. Yellow Twice Warning...
  • Page 63 Operation Display section – additional Summer service functions Display section More information A Bar chart – left-hand brush Displays the set volume flow of the drive left-hand brush drive. B Symbol – left-hand brush see page 64 C Symbol – suction fan see page 64 D Bar chart –...
  • Page 64 Operation Summer service symbols Meaning Symbol Colour Left-hand brush deactivated • White Left-hand brush activated • Green • Suction fan deactivated White Suction fan activated • Green Right-hand brush deactivated • White Right-hand brush activated • Green Coarse material flap open •...
  • Page 65 Operation Winter service symbols Meaning Symbol Colour Front-mounted equipment • White switched off and front-mounted equipment automatic system deactivated Front-mounted equipment • Green switched on and front-mounted equipment automatic system deactivated Front-mounted equipment • White switched off and front-mounted equipment automatic system activated •...
  • Page 66 Operation Adjustment menu Summer service By connecting the attachment to the 23-pin socket it is differentiated between summer and winter service and the respective functions are automatically released in the control unit. The sweeping functions are set in the adjustment menu for summer service. The current function to be adjusted is presented as a symbol.
  • Page 67 Operation Winter service By connecting the attachment to the 23-pin socket it is differentiated between summer and winter service and the respective functions are automatically released in the control unit. The volume flows for the main consumers are set in the adjustment menu for winter service. The current function to be adjusted is presented as a symbol.
  • Page 68 Operation The available additional functions are activated and deactivated in the Selection menu (additional selection menu Fig. 27-A. functions) Colour Meaning Symbol Deactivate Green Activate Selecting additional functions Fig. 27: In work mode, press the turn-push knob Fig. 27-117 for more than •...
  • Page 69 Operation The temperature indicator Fig. 28-A indicates the temperature of the Display of the coolant engine coolant in °C. The font colour of the symbol changes depending on temperature the temperature. During operation, the symbol should light up green, i.e. the coolant temperature is in the optimum operating range.
  • Page 70 Operation The temperature indicator Fig. 29-A indicates the temperature of the Display of the hydraulic oil hydraulic oil in °C. The font colour of the symbol changes depending on temperature the temperature. During operation under load, the symbol should light up green, i.e.
  • Page 71 Operation Reset menu Opening the reset menu Use the menu button Fig. 30-148 to open the reset menu; and press the MENU button again to close it. Note The reset menu: closes automatically if no button is pressed for five seconds •...
  • Page 72 Operation Options menu Opening the options menu 1. Use the menu button Fig. 31-148 to open the reset menu. 2. Use the SCROLL UP button Fig. 31-121 or the SCROLL DOWN button Fig. 31-122 to mark the icon of the options menu Fig. 31-A. •...
  • Page 73 Operation Setting the time 1. Select the symbol Fig. 33-A. 2. Press the OK button Fig. 33-147. • The display of the hours is indicated by a yellow frame. 3. Use the SCROLL UP button Fig. 33-121 or the SCROLL DOWN button Fig.
  • Page 74 Operation Selection menu for display Opening the selection menu for display sizes sizes 1. Use the menu button Fig. 34-148 to open the reset menu. 2. Use the SCROLL UP button Fig. 34-121 or the SCROLL DOWN button Fig. 34-122 to mark the icon of the options menu Fig. 34-A. •...
  • Page 75 Operation The following displays can be edited with the selection menu for display sizes Fig. 35: Remark Display section A Fuel consumption Display of the current fuel consumption B Fuel consumption Display of average fuel consumption in Average (l/h) litres per hour C Fuel consumption Display of average fuel consumption in Average (l/100 km or...

  • Page 76: Light And Signal System

    Operation 2.2.6 Light and signal system Note Follow the regulations of your country when using the light and signal systems described. When starting the engine, the daytime running lights are switched on auto- Daytime running lights matically. Parking light, rear lights and numberplate light remain switched off.
  • Page 77 Operation Auxiliary headlights switch (option) Auxiliary headlights are required when working with front-mounted equip- ment that cover the lower light systems, e.g. winter use with snow plough. The switch Fig. 37-67 to switch over from lower main headlights and turn indicators to the auxiliary headlights and upper turn indicators is located underneath the cover below the fuse box.
  • Page 78 The headlight beam adjustment does not affect the settings of the auxiliary headlights (option). The basic settings for the headlights must always be carried out by your authorised Hako dealer. The headlight beam adjustment must be in home position (0) for this purpose! 02-1481-00-00.fm...
  • Page 79 Operation Rear fog light tip switch The tip switch Fig. 41-97 for the rear fog light is located in the centre console. Rear fog light With the low beam switched Telltale on • • on, press the tip switch on symbol •...
  • Page 80 Operation Working lights tip switch The tip switch Fig. 43-98 for the working lights Fig. 2-3 is located in the centre console. Working lights Press the tip switch on Telltale in tip switch on • • symbol Press the tip switch at the Telltale off •...
  • Page 81 Operation Rotating beacon switch The switch Fig. 44-76 for the rotating beacon is located in the roof console. Rotating beacon Press switch on symbol. Beacon ON • • Telltale in the switch on • Press the switch on the left Beacon OFF •...

  • Page 82: Windscreen Washer Unit

    Operation 2.2.7 Windscreen washer unit Combined switch on the steering column The combined switch Fig. 46-53 on the steering column serves the following functions: • Operating the wipers Operating the windscreen washer unit • Wiper Combined switch in the Wiper OFF •...

  • Page 83: Heating And Ventilation

    Operation 2.2.8 Heating and ventilation The rotary switch for the heating Fig. 47-57 and the ventilation Fig. 47-58 of the vehicle cab are located behind the driver's seat. Danger Good viewing conditions contributing to traffic safety are guaranteed only if all windows are free of ice, snow and condensation.
  • Page 84 Operation Air circulation lever The air circulation lever Fig. 48-59 is intended for quick clearing/defrost- ing of the windscreen: 1. Start the vehicle. 2. Swivel air circulation lever to Fig. 48-A 3. Use the rotary switch Fig. 48-58 to switch the suction fan to the 3rd stage 4.

  • Page 85: Air Conditioning System

    Operation 2.2.9 Air conditioning system The air conditioning system is well suited for dehumidifying the air in the vehicle, thereby preventing condensation on the windows. Danger The coolant in the air conditioning system is under high pressure. There is a risk of injury! If the coolant comes into contact with skin, there is an additional risk of frostbite! Do not open any parts of the air conditioning system.

  • Page 86: Auxiliary Heater (Independent Vehicle Heating (Option))

    Operation 2.2.10 Auxiliary heater (independent vehicle heating (option)) The vehicle can be fitted with an auxiliary heater as an optional extra. The control unit Fig. 51-A of the auxiliary heater is located behind the driver's seat, behind the control unit for the heating adjustment. Danger At petrol stations and fuelling systems as well as places where combustible vapours or dust can accumulate (e.g.

  • Page 87: Driver's Seat / Passenger Seat

    Operation 2.2.11 Driver's seat / Passenger seat The passenger seat Fig. 52-42 is available in the following versions: Unsprung seat and • Standard suspension seat (option) • The driver's seat Fig. 52-47 is available in the following versions: Standard suspension seat •...
  • Page 88 Operation Adjusting the seat suspension Use the handwheel Fig. 52-F to continuously adjust the seat • suspension to the driver's weight (50 – 130 kg). Turn the handwheel Fig. 52-F to adjust the seat suspension. Adjusting the tilt of the backrest Press your back lightly against the backrest while simultaneously •...
  • Page 89 Operation Air-cushioned seat (option) The air-cushioned seat features an integrated belt, a mechanically adjustable lumbar support and electric seat heating. Adjusting the height of the rear seat edge • Pull the lever Fig. 55-A upwards. Adjusting the height of the front seat edge Pull the lever Fig.

  • Page 90: Seat Belt

    • Check seat belt condition regularly. Have damaged parts Fig. 56: replaced immediately by your authorised Hako dealer. • Always keep the seat belt clean, as heavy contamination can affect the function of the automatic belt. • The belt lock must not be jammed by foreign objects (paper or similar), otherwise the buckle latch will not be able to lock into place.
  • Page 91 Operation Fastening the seat belt Hold the belt strap at the buckle latch Fig. 57-A and pull it slowly and • evenly across the lap to the belt lock Fig. 57-B. Insert the buckle latch Fig. 57-A into the belt buckle Fig. 57-B until it •...

  • Page 92: Steering Column

    Operation 2.2.13 Steering column Danger There is a risk of accidents when adjusting the steering column when driving or while driving with the steering column unlocked! Adjust the steering column before moving the vehicle. • • Always lock the steering column securely after adjustment. Adjusting the steering column The height and inclination of the steering column can be adjusted to suit the driver's height.

  • Page 93: Doors

    Operation 2.2.14 Doors Door lock Danger There is a risk of accidents when driving with open doors Fig. 59-13! The doors must remain closed when driving on public • roads and when working. Always use the handles Fig. 59-A when closing the doors! •...

  • Page 94: Socket, Cigarette Lighter

    Operation 2.2.16 Socket, cigarette lighter The cigarette lighter and socket Fig. 61-52 are located in the centre console above the ashtray. Danger There is a risk of burns when the cigarette lighter is heated! Do not touch the hot heating coil. •...

  • Page 95: Brakes

    • Therefore, it may be necessary to also have the brake linings checked by your authorised Hako dealer between the specified maintenance intervals. The warning light Fig. 62-136 in the indicating device lights up when the brake linings reach the wear limit. In this case, have the brake linings replaced by an authorised workshop as soon as possible.
  • Page 96 Operation Anti-blocking system (ABS) The ABS makes a significant contribution towards increasing the active driving safety of the vehicle as blocking of the wheels is prevented at a driving speed above approx. 3-4 km/h. This way, steering capability and stability of the vehicle are maintained and the braking distance minimised even when the brakes are fully applied.
  • Page 97 Operation Electronic brake-force distribution system (EBD) The electronic brake-force distribution system (EBD) supports the ABS control via an early assessment of the expected blocking sequence of the axles and corresponding brake force distribution. If the ABS system is fully functional, this function cannot be felt. If the ABS is switched off due to a special driving condition (see page 96) or as the result of a system fault (the ABS warning light Fig.
  • Page 98 Operation Use the parking brake Fig. 67-55 to secure the vehicle against rolling Parking brake away or use it as a secondary brake if the service brake is out of operation. Danger Only use the parking brake instead of the service brake in an emergency, i.
  • Page 99 Operation Brake pedal Actuating the service brake Use the brake pedal Fig. 69-48 to slow down the vehicle. Danger Dirt accumulation in the area of the brake pedal can result • in brake malfunctions. There is a risk of accidents! Always keep the brake pedal clean! Depress the brake pedal Fig.

  • Page 100: Steering

    Operation 2.2.18 Steering Danger Turning the steering wheel requires greater effort if the power steering fails – emergency steering. Take this into account, especially when towing the vehicle. There is a risk of accidents! Only drive the vehicle as far as the next possible stop. Only •...
  • Page 101 Operation Steering modes The following steering modes are available: Front wheel steering Fig. 72-A • • Four-wheel steering Fig. 72-B Danger Switch over the steering mode only when the vehicle is standing. There is a risk of accidents! • Initially stop the vehicle. Synchronise the steering.
  • Page 102 Operation Steering mode switch Use the tip switch Fig. 73-93 to activate the steering mode. The respec- tive symbol appears in the multifunction display. Steering Tip switch Effect mode Press the tip The symbol Fig. 73-C flashes until • • Front switch on the rear axle reaches the straight-...

  • Page 103: Drive

    Operation 2.2.19 Drive Driving mode tip switch Use the driving mode tip switch Fig. 74-95 to set the following speed levels: • Work mode Offset mode • Transport mode • Work mode Having work mode switched on makes it possible to more accurately adapt the driving speed to the application at a higher drive torque, resulting in smooth performance.
  • Page 104 Operation Direction indicator switch The direction indicator switch Fig. 75-56 enables three settings: Forward direction • • Neutral position Reverse direction • Danger Strong hydrostatic braking effect when abruptly changing direction. There is a risk of accidents! Initially stop the vehicle! Adjusting the direction Position Drive switch...
  • Page 105 Operation Accelerator pedal In transport mode, use the accelerator pedal Fig. 76-49 to adapt the engine speed and speed (automotive driving). In work mode, the speed is varied via the drive hydraulics at a constant engine speed. Accelerator pedal Effect •...
  • Page 106 Operation The differential lock can be used when a rear axle wheel is spinning and it Differential lock (option) is not possible to drive on. When the differential lock is switched on, the rigid connection of the drive shafts evenly transfers the driving torque to both rear axle wheels. Attention If the differential lock is switched on incorrectly, this may damage the rear axle differential.

  • Page 107: Operation

    Instruction Instruction is required before the first start-up. The first-time instruction of the vehicle may be provided only by a specialist of your authorised Hako dealer. This person will be notified immediately after delivery of the vehicle from the factory and will contact you to make an instruction appointment.

  • Page 108: Driving The Citymaster 2200

    Operation Driving the Citymaster 2200 3.2.1 Before start-up of the vehicle Safety instructions – Before start-up of the vehicle Danger Always switch on the lights when visibility is poor and after dark. There is a risk of accidents! • Good viewing conditions contributing to traffic safety are guaranteed only if all windows are •...
  • Page 109 Operation Observe the Safety instructions – Before start-up of the vehicle, see page Checklist – Before start-up of 108. the vehicle No. Task Page  Checking the fuel supply Checking the AdBlue reserve Checking the engine oil level Checking the coolant level Checking the hydraulic oil level Checking the brake fluid level Checking the tyre condition and pressure...

  • Page 110: Starting The Vehicle And Moving Off

    Operation 3.2.2 Starting the vehicle and moving off Safety instructions – Starting the vehicle and moving off Danger It is not permitted to stand underneath the dirt hopper if it is not secured. Always fit the • safety strut whenever working underneath the dirt hopper. There is a danger to life! Special caution is required in the area of the front and rear-mounted equipment and attach- •...
  • Page 111 Operation Starting the vehicle Observe the Safety instructions – Starting the vehicle and moving off, see page 110. 1. Insert ignition key into the ignition switch Fig. 79-107. 2. Turn the ignition key to position "I". • The warning lights Fig. 79-131 and 132 light up. •...
  • Page 112 Operation When the engine has started: Check that the following warning lights have gone out: Warning light Fig. 80-131 • If not, check the engine oil level. • Warning light Fig. 80-132 If not, check connection between V-ribbed belt and alternator. •...
  • Page 113 Operation Moving off Observe the Safety instructions – Starting the vehicle and moving off, see page 110. After starting the engine: Attention Make sure that the parking brake is released – driving with the parking brake applied overheats the parking brake and causes it to break.
  • Page 114 Operation Driving the vehicle The driving speed can be adjusted steplessly using the accelerator pedal Fig. 82-49. Depending on the respective vehicle equipment, maxi- mum speed on flat ground is achieved at an engine speed of between 2000 and 2300 rpm. This means that after completing the accelerating phase it is possible to release the accelerator pedal Fig.
  • Page 115 Operation Driving on slippery roads Driving in an anticipatory and defensive manner are particularly important when driving on wet roads and in wintry conditions. Always adjust the driving speed to the road conditions and the load being carried. Pay particular attention to the axle loads and centre of gravity height.

  • Page 116: Stopping And Parking The Vehicle

    Operation 3.2.3 Stopping and parking the vehicle Safety instructions – Stopping and parking the vehicle Danger • Only use the parking brake instead of the service brake in an emergency, i. e. if the service brake is out of operation. The brake lights will not light up in this case. There is a risk of accidents! Adopt measures against erroneous starting and unwanted movement.
  • Page 117 Operation Stopping the vehicle Braking with the drive Observe the Safety instructions – Stopping and parking the vehicle, see page 116. The hydraulic brake force can be adjusted with the switch Fig. 84-90. Press the switch according to the desired braking effect: •...
  • Page 118 Operation Parking the vehicle Parking the vehicle after the end of work Observe the Safety instructions – Stopping and parking the vehicle, see page 116. 1. Brake the vehicle and secure it with the parking brake, see page 116. On inclinations secure the vehicle additionally against rolling away with a wheel chock Fig.

  • Page 119: Recovering And Transporting The Vehicle

    Operation 3.2.4 Recovering and transporting the vehicle The vehicle is equipped with a hydrostatic drive. With this drive concept, the combustion engine and the subsequent power transmitting drive hydraulics are always engaged and cannot be separated via idle speed as is the case with a vehicle with selector gearbox.
  • Page 120 Operation Recovering the vehicle Observe the Safety instructions – Recovering the vehicle in case of a breakdown, see page 119. During recovery, the vehicle can be moved via an external force over the following maximum distances at the following maximum speeds: When the diesel engine is running, max.

  • Page 121: Attachments In General

    Special caution is required in the area of the front and rear-mounted equipment and attach- • ments. There is a danger to life! You must consult Hako before attaching other attachments not approved by Hako! Check in • the individual case that the relevant axle loads and total weights are complied with. There is...

  • Page 122: Fitting The Front-Mounted Equipment

    Observe the Safety instructions – Attachments in general, see page 121. Note Attachments can only be fitted to the Citymaster 2200 with the winter service option. Two possibilities are available: The suction mouth remains in the vehicle. In this case, the •...
  • Page 123 Operation Observe the Safety instructions – Attachments in general, see page 121. Making the connections for the front-mounted equipment Note Depressurise the hydraulic connections first before connecting the hydraulic hoses. 1. Turn on the ignition (do not start the engine!). 2.
  • Page 124 Operation For longer transport journeys, the front-mounted equipment can be Checking the transport secured with the transport protection device Fig. 90-A. protection device Longer transport journeys Move the front tool carrier Fig. 90-18 to the upper end position. Remove the mounting bolts Fig. 90-A from the mounting holes Fig. 90-C and insert into the mounting holes Fig.

  • Page 125: Operating The Front-Mounted Equipment

    Operation 3.3.3 Operating the front-mounted equipment Observe the Safety instructions – Attachments in general, see page 121. Starting operation 1. Switch on the work mode with the tip switch Fig. 112-95. Note With a coded attachment, the respective function is activated automatically with the tip switch Fig.
  • Page 126 Operation Front tool carrier The front-mounted equipment can be raised or lowered with the tip switch Fig. 92-105 for the front tool carrier. Raise: Press the tip switch on symbol Fig. 92-C. • • If the front tool carrier is not raised for a transport journey, the yellow symbol Fig.
  • Page 127 Operation Additional functions of the Area clearing function front-mounted equipment The area clearing function facilitates the clearing of larger areas (e.g. a car park). When engaging reverse gear, the front-mounted equipment is raised automatically. When changing to a forward gear, it is lowered again.

  • Page 128: Fitting The Attachment

    Operation 3.3.4 Fitting the attachment Observe the Safety instructions – Attachments in general, see page 121. Before fitting a permanently installed attachment, switch off the lifting cylinder Fig. 96-A with the interlock switch Fig. 96-66. The interlock switch Fig. 96-66 is located underneath the cover below the right fuse box.

  • Page 129: Operating The Attachment

    Operation 3.3.5 Operating the attachment Observe the Safety instructions – Attachments in general, see page 121. Main consumer of the attachment Briefly pressing the quick select buttons Fig. 93-115 or Fig. 93-116 • switches the main consumer on/off and opens the adjustment menu Fig.

  • Page 130: Vacuum Sweeping System

    Do not exceed the permissible total weight of the vehicle! There is a risk of accidents! • When the dirt hopper is emptied, the Citymaster 2200 must be on a sufficiently load bearing, • horizontal surface. Driving with the dirt hopper tilted is not permitted. There is a risk of accidents! •...

  • Page 131: Mounting The Suction Mouth (2-Brush System)

    Operation 3.4.1 Mounting the suction mouth (2-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 130. 1. Place the vehicle on a level surface and hold it with the parking brake. 2. Raise the front tool carrier with the tip switch Fig. 99-105. 3.

  • Page 132: Mounting The Suction Mouth (3-Brush System)

    Operation 3.4.2 Mounting the suction mouth (3-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 130. 1. Place the vehicle on a level surface and hold it with the parking brake. 2. Raise the front tool carrier with the tip switch Fig. 100-105. 3.

  • Page 133: Mounting The Sweeping Unit (2-Brush System)

    Operation 3.4.3 Mounting the sweeping unit (2-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 130. 1. Place the vehicle on a level surface and hold it with the parking brake. 2. Use the upper link Fig. 101-A to adjust the lowered front tool carrier Fig.
  • Page 134 Operation Continued – Mounting the sweeping unit (2-brush system) 8. Make the connections. • Return control block, sweeping unit = Fig. 102-155 • Spray nozzle, sweeping unit = Fig. 102-157 • Spray nozzle, sweeping unit = Fig. 102-158 • 23-pin coding plug = Fig. 102-159 •...

  • Page 135: Mounting The Sweeping Unit (3-Brush System)

    Operation 3.4.4 Mounting the sweeping unit (3-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 130. 1. Place the vehicle on a level surface and hold it with the parking brake. 2. Use the upper link Fig. 103-A to adjust the raised front tool carrier Fig.
  • Page 136 Operation Continued – Mounting the sweeping unit (3-brush system) 9. Make the connections. • Return control block, sweeping unit = Fig. 104-155 • Spray nozzle, sweeping unit = Fig. 104-157 • Spray nozzle, sweeping unit = Fig. 104-158 • 23-pin coding plug = Fig. 104-159 •...

  • Page 137: Mounting The Dirt Hopper

    Operation 3.4.5 Mounting the dirt hopper Observe the Safety instructions – Vacuum sweeping system, see page 130. 1. Place the vehicle on a level surface and hold it with the parking brake. The dirt hopper must be emptied. 2. Remove the buffers Fig. 105-F at the rear supports. 3.
  • Page 138 Operation 7. Raise the lifting cylinder Fig. 106-A with the hydraulic hand pump Fig. 106-B (on the right-hand side of the vehicle). Make sure the swivel head of the lifting cylinder is in alignment with the attachment Fig. 106-C of the dirt hopper. 8.
  • Page 139 Operation 9. Make the connections. • Pressure connection for suction fan, plug Fig. 108-171 • Return for suction fan, sleeve Fig. 108-172 • Swivel function – open dirt hopper flap, sleeve (green) Fig. 108-173 • Swivel function – open dirt hopper flap, sleeve (green) Fig. 108-174 •...
  • Page 140 Operation 10.Raise the dirt hopper with the tip switch Fig. 108-108. Work in groups of two to remove the cross-beam Fig. 108-A of the front supports. 11.Use the cranks to lower all the supports and remove the fastening bolts. Remove the supports from the change rack of the dirt hopper. 12.Lower the dirt hopper with the tip switch Fig.

  • Page 141: Before Start-Up Of The Vacuum Sweeping System

    Operation 3.4.6 Before start-up of the vacuum sweeping system Description Page Check all items from the checklist – Before start-up of the vehicle Filling fresh water Filling circulating water Checking the presetting of 3rd brush Checking the sweeping level Checking the suction mouth sealing strips Checking the suction duct seal Checking the dirt hopper seal Checking the lubrication points...
  • Page 142 Operation Filling circulating water In order to enable long-term and dust-free sweeping, the circulating water system in the dirt hopperFig. 110-A should be filled with water prior to each sweeping operation. 1. Drive the vehicle to a suitable water extraction point. 2.

  • Page 143: Operating The Vacuum Sweeping System

    Operation 3.4.7 Operating the vacuum sweeping system Description Page Driving to the work site Starting vacuum sweeping Adjusting the sweeping unit Setting the suction fan speed Setting the brush speed Setting the brush pressure Opening the coarse material flap Setting the fresh water supply Driving to the work site 1.
  • Page 144 Operation Observe the Safety instructions – Vacuum sweeping system, Starting vacuum sweeping see page 130. 1. Start the vehicle, see page 111 2. Switch on the work mode with the tip switch Fig. 112-95. • The sweeping unit is lowered. •...
  • Page 145 Operation Adjusting the sweeping unit Sweeping unit with 2-brush system With a sweeping unit with 2-brush system (option), the following functions are set using the joysticks Fig. 114-112, 113 and 114 Joystick Fig. 114-113: Joystick forwards: The left-hand brush is lowered (floating position) •...
  • Page 146 Operation Setting the suction fan speed The suction fan speed can be set in the adjustment menu of the multifunc- tion display. Briefly press the turn-push knob Fig. 117-117 to select the adjustment • menu Fig. 117-A for the fan suction speed. •...
  • Page 147 Operation Setting the brush pressure The brush pressure can be set in the adjustment menu of the multifunction display. Briefly pressing the quick select buttons Fig. 119-115 or Fig. 119-116 • switches the main consumer on/off and opens the adjustment menu of the respective main consumer.
  • Page 148 Operation Setting the fresh water supply If dust formation is too great on dry ground, the fresh water supply can be switched on to bind the dust. Use the switch Fig. 121-120 to switch the fresh water pump on and off. Fresh water is additionally supplied to the upper part of the suction duct via a second fresh water pump (option).

  • Page 149: Operating The Vacuum Sweeping System With The Multifunction Handle (Option)

    Operation 3.4.8 Operating the vacuum sweeping system with the multifunction handle (option) To ensure convenient operation of the sweeping unit with 3-brush system, Fig. 122: the vehicle can be equipped with a multifunction handle Fig. 123-153. Note The following elements in the centre console are not available with this version: Joystick Fig.

  • Page 150: Hand Suction Hose (Option)

    Operation 3.4.9 Hand suction hose (option) The hand suction hose Fig. 124-A is used for effectively cleaning difficult- to-reach points. 1. Start the vehicle, drive to the work site and hold it with the parking brake. 2. Work with the insert plate Fig. 124-B in case of heavy soiling. To do so, raise the dirt hopper with the tip switch Fig.

  • Page 151: High-Pressure Cleaner (Option)

    Operation 3.4.10 High-pressure cleaner (option) Observe the Safety instructions – Vacuum sweeping system, see page 130. Check the following before starting up the high-pressure cleaner: Top up fresh water tank, see page 141 • Check the fresh water filter, see page 154 •...

  • Page 152: Cleaning The Vacuum Sweeping System

    Operation 3.4.11 Cleaning the vacuum sweeping system Observe the Safety instructions – Vacuum sweeping system, see page 130. Description Page Emptying the dirt hopper Emptying the fresh water tank Emptying the circulating water system Cleaning the sweeping unit and the suction mouth Cleaning the suction fan Cleaning the dirt hopper Cleaning the circulating water system...
  • Page 153 Operation Emptying the fresh water tank 1. Drive the vehicle to a suitable cleaning place and park it safely. 2. Open the hand valve Fig. 127-A and empty the fresh water tank. 3. Close the hand valve again. Note At temperatures below 0 degrees (risk of frost), drain the water out from all water-conducting components.
  • Page 154 Operation Cleaning the sweeping unit and the suction mouth Check the sweeping unit daily for contamination and clean as required. Check the suction mouth Fig. 129-A daily for contamination and clean as required. 1. Drive the vehicle to a suitable cleaning place and park it safely. 2.
  • Page 155 Operation Cleaning the suction fan Check the suction fan filter daily for contamination and clean as required. Danger No persons should be present behind the dirt hopper while cleaning the suction fan. There is a risk of injury! 1. Drive the vehicle to a suitable cleaning place and park it safely. 2.
  • Page 156 Operation Check the dirt hopper Fig. 133-26 daily for contamination and clean as Cleaning the dirt hopper required. Before cleaning the dirt hopper: Empty the dirt hopper, see page 152. • Clean the sweeping unit and the suction mouth, see page 154. •...
  • Page 157 Operation Check the circulating water system daily for contamination and clean as Cleaning the circulating water required. Before cleaning the circulating water system: system Empty the dirt hopper, see page 152. • Clean the dirt hopper, see page 156. • 1.
  • Page 158 Operation 1. Fill the dirt hopper with circulating water, see page 142. Checking the circulating water 2. Actuate the switch Fig. 135-81 for the circulating water valve. system 3. The circulating water must escape from the suction mouth when the ignition is switched on.

  • Page 159: Technical Data

    Technical data Technical data 4 Technical data Engine Name Unit Value Manufacturer VM-Motori Type VM R754 Euro VI with maintenance- free particle filter and SCR system cm³ 2970 Displacement Output 2600 rpm Max. torque at 1100 rpm Diesel Fuel Tank volume litre AdBlue tank volume litre...

  • Page 160: Weights And Loads

    Technical data Weights and loads Name Unit Value 3542 Empty weight with 2-brush system 3650 Empty weight with 3-brush system Permissible total weight 6000 Permissible front axle load 3200 Permissible rear axle load 3200 1) Empty weight according to DIN EN 15429-1 Hydraulic system Name Unit...

  • Page 161: Vehicle Dimensions

    Technical data Vehicle dimensions Name Unit 2-brush system 3-brush system Length 4949 4973 Width (with standard tyres) 1330 1330 Height (with standard tyres) 2054 2054 Wheelbase 2190 2190 Tread width (with standard tyres) 1068 1068 2190 4949 (4973) 1054 1320 Fig.

  • Page 162: Noise Emission Values

    Technical data Noise emission values Sound pressure level at the workplace to Machinery Directive 2006/42/EC with measuring standard DIN EN ISO 11201 Conditions ECO mode Standard mode MAX mode Speed 1400 rpm Speed 1700 rpm Speed 2000 rpm L pA K pA L pA K pA...

  • Page 163: Maintenance And Servicing

    Daily and weekly mainte- nance work can be undertaken by a driver trained for this, all further Hako system maintenance work may be undertaken only by trained and quali- fied personnel.
  • Page 164 Do not perform any welding, drilling, sawing or grinding work on parts of the frame. Damaged parts may be replaced only by your authorised Hako dealer. There is a risk of accidents! Adopt measures against erroneous starting and unwanted movement. Engage the parking brake.

  • Page 165: Maintenance Certificate

    In order for guarantee and warranty claims to be acknowledged, all main- tenance work must be carried out by an authorised workshop and Hako GmbH notified accordingly. In this context, we refer to the warranty regulations of Hako GmbH.
  • Page 166 Maintenance and servicing After Operating Maintenance plan Date Company/signature operating hours status hours 6,000 6,500 7,000 7,500 8,000 8,500 9,000 9,500 10,000 10,500 11,000 11,500 12,000 12,500 13,000 05-1481-00-00.fm...

  • Page 167: Maintenance Plan

    Maintenance and servicing Maintenance plan Maintenance plan – daily Vehicle cleaning Vehicle cleaning as required • Engine • Checking engine oil level, replenishing if necessary Checking coolant level in expansion tank, refilling if necessary • Checking combination radiator and radiator grille for dirt, cleaning with compressed air if necessary •...
  • Page 168 Maintenance and servicing Maintenance plan – weekly Vehicle cleaning Vehicle cleaning as required • Engine Checking engine oil level, replenishing if necessary • • Checking coolant level in expansion tank, refilling if necessary Checking combination radiator and radiator grille for dirt, cleaning with compressed air if necessary •...
  • Page 169 Maintenance and servicing Maintenance plan – once after 50 operating hours Engine Changing engine oil, changing engine oil filter • Replacing the fuel filter • Checking coolant hoses and radiator • • Checking coolant level in expansion tank, refilling if necessary Checking combination radiator and radiator grille for dirt, cleaning with compressed air if necessary •...
  • Page 170 Maintenance and servicing Vacuum sweeping system Sweeping unit Checking wear and damage • Checking the sweeping level, adjusting if necessary • • Checking the lifting cylinder and hydraulic pipes for function and tightness Checking the spray nozzles, spray nozzle filter and sieve filter of the water system, cleaning if necessary •...
  • Page 171 Maintenance and servicing Brake Checking the operating brake for function • Checking the brake fluid • Checking the brake hoses for damage • • Checking the parking brake for function Vehicle cab Checking the heating and air conditioning system for function •...
  • Page 172 Maintenance and servicing Maintenance plan – every 500 operating hours (A) Engine Changing engine oil, changing engine oil filter • Replacing the fuel filter • Emptying the water trap of the fuel system • • Changing filter insert of the air filter Checking coolant hoses and radiator •...
  • Page 173 Maintenance and servicing Vacuum sweeping system Sweeping unit Checking wear and damage • Checking the sweeping level, adjusting if necessary • • Checking the spray nozzles, spray nozzle filter and sieve filter of the water system, cleaning if necessary Suction mouth •...
  • Page 174 Maintenance and servicing Maintenance plan – additionally every 3000 operating hours Engine Changing the safety cartridge • Changing the V-ribbed belts for the generator drive, belt tensioner and idler pulleys • • Checking the diesel particle filter, performing service regeneration if necessary Changing the coolant (50 % distilled water and 50 % Paraflu UP) at the latest every 5 years.

  • Page 175: Lubrication Plan

    Maintenance and servicing Lubrication plan 5.3.1 Lubrication work at the vehicle Check the lubrication points weekly. Lubricant specification, see Engine/vehicle fluids and lubricants. Item Assembly Name Doors Door hinges left, right, above and below (4 points) • Central lubrication (option) Fully automatic central lubrication of the vacuum sweeping •...

  • Page 176: Lubrication Work At The Vacuum Sweeping System

    Maintenance and servicing 5.3.2 Lubrication work at the vacuum sweeping system Check the lubrication points weekly. Lubricant specification, see Engine/vehicle fluids and lubricants. Item Assembly Name Sweeping unit • Swing brush arms to the side (6 pcs.) 2-brush system • Raise/Lower brush arms (6 pcs.) •...
  • Page 177 Maintenance and servicing Item Assembly Name Sweeping unit • Swing pulled brush arms to the side (2 points) 3-brush system Raise/Lower pulled brush arms (4 points) • Incline pulled brush arms (2 points) • Swing 3rd brush arm in parallel (8 points) •...
  • Page 178 Maintenance and servicing Item Assembly Name Dirt hopper • Lift cylinder dirt hopper flap (4 points) Raising joints (2 points) • Fig. 140: 05-1481-00-00.fm...

  • Page 179: Engine/Vehicle Fluids And Lubricants

    Maintenance and servicing Engine/vehicle fluids and lubricants Season/ Engine/vehicle SAE grade Component/application tempera- Filling quantities fluid Specification ture Diesel engine/Fuel Diesel fuel DIN EN 590, min 49 CZ Year-round 66 litres ISO 22241 or DIN70070 Diesel engine/AdBlue Urea solution Year-round 15 litres SAE10W-40 Diesel engine/Lubrication Engine oil...

  • Page 180: Accessibility To Assemblies

    Maintenance and servicing Accessibility to assemblies Safety instructions – Protective devices Danger It is not permitted to stand underneath the dirt hopper if it is not secured. Always fit the safety strut • whenever working underneath the dirt hopper. There is a danger to life! Special caution is required in the area of the front and rear-mounted equipment and attachments.

  • Page 181: Engine Cover

    Maintenance and servicing 5.5.1 Engine cover Observe the Safety instructions – Protective devices, see page 180. Removing engine cover 1. Place the vehicle on a level surface and secure it with the parking brake. Switch the engine off and pull out the ignition key. Allow the engine to cool down.

  • Page 182: Radiator Cover

    Maintenance and servicing 5.5.2 Radiator cover Observe the Safety instructions – Protective devices, see page 180. Removing the radiator cover 1. Place the vehicle on a level surface and secure it with the parking brake. Switch the engine off and pull out the ignition key. Allow the engine to cool down.

  • Page 183: Side Covers

    Maintenance and servicing 5.5.3 Side covers Observe the Safety instructions – Protective devices, see page 180. 1. Place the vehicle on a level surface and hold it with the parking brake. Removing the left side cover Switch the engine off and pull out the ignition key. Allow the engine to cool down.

  • Page 184: Hydraulic Hand Pump

    Maintenance and servicing 5.5.4 Hydraulic hand pump If the diesel engine fails, the attachment can be raised using the hand pump. The hand pump is located on the right side between the radiator and the rear wheel. In order to raise the attachment, insert the lever fixed behind the passen- ger seat in the cab into the holder of the hand pump Fig.

  • Page 185: Emergency Manual Control For Hydraulics

    Maintenance and servicing 5.5.5 EMERGENCY manual control for hydraulics Danger If the EMERGENCY manual control is activated with the engine running: Risk of accidents • Only use the EMERGENCY manual control to terminate a started operation and make the vehicle ready for operation. Not for continuous operation.

  • Page 186: Engine

    Maintenance and servicing Engine Safety instructions – Engine Danger Inhaling exhaust gases is injurious to health and can lead to unconsciousness and to death! Never • let the engine run in enclosed spaces. Danger to life due to toxic engine exhaust gases. Do not touch any parts such as engine block, cooling system and exhaust system during •...

  • Page 187: Checking The Engine Oil

    Maintenance and servicing 5.6.1 Checking the engine oil Check the engine oil level at regular intervals and refill as required. Maintenance intervals according to maintenance plan, see page 167. Observe the Safety instructions – Engine, see page 186. 1. Turn on the engine and let it run until the operating temperature has been reached.

  • Page 188: Topping Up Engine Oil

    Maintenance and servicing 5.6.2 Topping up engine oil Observe the Safety instructions – Engine, see page 186. 1. Place the vehicle on a level surface and secure it with the parking brake. 2. Switch the engine off and pull out the ignition key. Allow the engine to cool down.

  • Page 189: Fuel System

    The vehicle cannot be operated with PME fuels (vegetable oil methyl ester). PME fuels have not been tested or approved by Hako GmbH and could impair the safety of the vehicle. Hako GmbH is not liable for damage resulting from this misuse. Use only commercially available diesel fuel to refuel the vehicle.

  • Page 190: Refuelling

    Maintenance and servicing 5.7.1 Refuelling Observe the Safety instructions – Fuel system, see page 189. General information Fuel pumps If possible, only refuel from stationary fuel pumps. Fuel from drums or canisters is usually contaminated. Even the smallest particles of dirt can cause ...

  • Page 191: Exhaust Gas Purification System

    Maintenance and servicing Exhaust gas purification system Safety instructions – Exhaust gas purification system Danger Do not touch any parts such as engine block, cooling system and exhaust system during • operation and for some time after. There is a risk of burns! Allow the engine to cool down. •...

  • Page 192: Diesel Particle Filter

    Maintenance and servicing 5.8.1 Diesel particle filter Observe the Safety instructions – Exhaust system, see page 191. The diesel particulate filter filters damaging soot particles from the engine exhaust gases. The engine control system automatically initiates cleaning of the diesel particulate filter. If the diesel particle filter telltale Fig.

  • Page 193: Cooling System

    Maintenance and servicing Cooling system Safety instructions – Cooling system Danger The cooling system is under pressure. If the cooling system cap is opened with a hot engine there • is a risk of scalding. Allow the engine to cool down. •...

  • Page 194: Checking The Coolant Level

    Maintenance and servicing 5.9.1 Checking the coolant level Check the coolant level at the sight glass Fig. 152-7 at regular intervals and refill as required. Maintenance intervals according to maintenance plan, see page 167. The sight glass is located on the left-hand side of the vehicle behind the vehicle cab.

  • Page 195: Cleaning The Cooling System

    Maintenance and servicing 5.9.3 Cleaning the cooling system Observe the Safety instructions – Cooling system, see page 193. A slow increase in the coolant temperature is a sign that the cooling sys- tem is contaminated. If the coolant temperature is too high, it is signalled by the warning symbol Fig.

  • Page 196: Air Filter

    Maintenance and servicing 5.10 Air filter Safety instructions – Air filter Danger Do not touch any parts such as engine block, cooling system and exhaust system during • operation and for some time after. Allow the engine to cool down. There is a risk of burns! Attention •...

  • Page 197: Cleaning The Filter Insert

    Maintenance and servicing 5.10.2 Cleaning the filter insert Observe the Safety instructions – Air filter, see page 193. If the filter insert Fig. 157-A is soiled, the warning symbol Fig. 157-B appears in the multifunction display. 1. Place the vehicle on a level surface and secure it with the parking brake.

  • Page 198: Hydraulic System

    Safety instructions on using BIO OIL Attention Use only the BIO hydraulic fluids approved by the Hako GmbH, see Engine/vehicle fluids and • lubricants. Use of another not recommended product must be agreed with Hako without fail. In addition, a written guarantee declaration must be obtained from the supplier. This guarantee applies for the case that damage to hydraulic units occurs that is demonstrably attributable to the hydraulic fluid.

  • Page 199: Checking The Hydraulic Oil Level

    Maintenance and servicing 5.11.1 Checking the hydraulic oil level Observe the Safety instructions – Hydraulic system, see page 198. Check the hydraulic oil level at the sight glass Fig. 158-A at regular inter- vals and top up as required. Maintenance intervals according to mainte- nance plan, see page 167.

  • Page 200: Topping Up The Hydraulic Oil

    Maintenance and servicing 5.11.2 Topping up the hydraulic oil Observe the Safety instructions – Hydraulic system, see page 198. 1. Place the vehicle on a level surface and secure it with the parking brake. 2. If necessary, raise the tipper. 3.

  • Page 201: Hydraulic Hose Lines

    Maintenance and servicing 5.11.4 Hydraulic hose lines Safety instructions – Hydraulic hose lines Danger Take care when checking hydraulic lines, especially when searching for leaks. If hydraulic oil • escapes under high pressure it can penetrate the skin and cause serious injuries. There is a risk of injury! •...

  • Page 202: Gearbox

    5.12 Gearbox Safety instructions – Gearbox Attention Depending on the respective function, the gearboxes of the Citymaster 2200 are filled with • different oil grades. Therefore, do not try to correct the oil levels yourself as an incorrect oil can result in considerable damage.

  • Page 203: Brake System

    Maintenance and servicing 5.13 Brake system Safety instructions – Brake system Danger Repair work on the brake system must only be carried out by an authorised workshop. There is a • risk of accidents! • Caution when handling brake fluid. There is a risk of poisoning! Keep the brake fluid in the closed original container only, and keep out of the reach of children.

  • Page 204: Checking The Brake Fluid

    Maintenance and servicing 5.13.1 Checking the brake fluid Observe the Safety instructions – Brake system, see page 203. The brake fluid tank Fig. 161-A is located on the left-hand side under- neath the vehicle cab. The filling level can be checked from the outside. An opening for topping up is located underneath the foot mat.

  • Page 205: Air Conditioning System

    Maintenance and servicing 5.14 Air conditioning system Safety instructions – Air conditioning system Danger Caution when handling coolant – There is a risk of poisoning! Avoid any contact with the coolant. • Have maintenance work on the air conditioning system done only by trained personnel. •...

  • Page 206: Cleaning The Condenser

    Maintenance and servicing 5.14.1 Cleaning the condenser Observe the Safety instructions – Air conditioning system, see page 205. The condenser Fig. 163-A of the air conditioning system is located on the left-hand side of the vehicle behind the vehicle cab. Check the condenser for contamination at regular intervals.

  • Page 207: Cleaning The Fresh Air Filter

    Maintenance and servicing 5.14.3 Cleaning the fresh air filter Observe the Safety instructions – Air conditioning system, see page 205. Check the plate filter Fig. 164-A for contamination at regular intervals. Maintenance intervals according to maintenance plan, see page 167. Remove the plate filter as follows: 1.

  • Page 208: Wheels And Tyres

    Should the wheel size change, it must be reset by an authorised workshop in the vehicle. This is • the only way to ensure that the drive control unit and ABS are functioning reliably and safely. Only use tyres approved by Hako, see Technical data. • Environmental danger •...

  • Page 209: Changing Wheels

    Maintenance and servicing 5.15.2 Changing wheels Observe the Safety instructions – Wheels and tyres, see page 208. 1. Place the vehicle on a level surface and secure it with the parking Removing the wheel brake. Switch the engine off and pull out the ignition key. 2.
  • Page 210 Maintenance and servicing Assembling the wheel 1. Place the wheel on the centring collar. 2. Screw on and tighten all wheel bolts slightly. 3. Lower the vehicle and remove the jack. 4. Tighten the wheel bolts to 380 Nm in the sequence shown. 5.

  • Page 211: Windscreen Washer Unit

    Maintenance and servicing 5.16 Windscreen washer unit Safety instructions – Windscreen washer unit Attention If insufficient antifreeze has been added, the windscreen washer fluid can freeze and destroy the • motor of the windscreen washer unit. Observe the correct mixing ratio when mixing the washer fluid with the additive or antifreeze.

  • Page 212: Electrical System

    • Welding work on the vehicle may be done only by authorised Hako dealers. Welding work on the vehicle leads to damage to the control electronics and can impair driving safety. Danger of explosion due to smoking, fire or open light! Especially when being charged, but also in •...

  • Page 213: Battery

    Maintenance and servicing 5.17.1 Battery Removing the battery Observe the Safety instructions – Electrical system, see page 212. The battery Fig. 168-A is located on the left behind the vehicle cab. Note The battery is "maintenance-free" and cannot be topped up. To do this, proceed as follows: 1.

  • Page 214: Fuses

    Maintenance and servicing 5.17.2 Fuses The fuse rating is indicated by the mark Fig. 169-A and by the colour – see table below. A defective fuse can be recognised by the melted metal strip Fig. 169-B. The fuse box Fig. 169-63 containing fuses F1 to F51 is located on the right rear panel of the vehicle cab.
  • Page 215 Maintenance and servicing Value Terminal Consumer 7.5 A High beam, bottom left 7.5 A High beam, bottom right 7.5 A Low beam, bottom left 7.5 A Low beam, bottom right 7.5 A High beam, top left (option) 7.5A High beam, top right (option) 7.5 A Low beam, top left (option) 7.5 A...
  • Page 216 Maintenance and servicing Value Terminal Consumer Not used Timer, independent vehicle heater (option) 30 A Windscreen heating (option); mirror heating (option) 15 A Central lubrication system (option) 15 A Cigarette lighter max. Free usage 20 A Switch-on pulse for control unit, hydrostatic control unit and indicating device 15 A Load, work hydraulics control unit 15 A...
  • Page 217 Maintenance and servicing Legend: Terminal Supply with Steady plus battery Switched on ignition Switched on ignition, interrupted starting process Light switch, stage 1 – parking light / reversing light Light switch, stage 2 – headlights (high or low beam) Ignition switched on via main engine relay Switched on LED daytime running light Running diesel engine 05-1481-00-00.fm...

  • Page 218: Lamps

    Maintenance and servicing 5.17.3 Lamps Observe the Safety instructions – Electrical system, see page 212. We recommend always carrying spare light bulbs in the vehicle, as these are important for maintaining traffic safety. Front headlights In order to change the light bulbs of the front headlights, open the front cover: 1.
  • Page 219 Maintenance and servicing Parking light Changing the light bulb of the parking light: 1. Remove the cable plug Fig. 172-A. 2. Loosen the lamp socket Fig. 172-A by turning it and remove it from the reflector. 3. Replace the light bulb. 4.
  • Page 220 Maintenance and servicing Side turn indicators Changing the light bulbs of the side turn indicators: Note The turn indicator does not have to be removed for changing the light bulb. For better illustration, the turn indicator has been removed in the figures. 1.
  • Page 221 Maintenance and servicing Rear lights Changing the light bulbs of the rear lights: Loosen the screws Fig. 177-A and remove the light cover. Note The reversing light Fig. 177-E is the rear fog light with • left-hand-traffic models (UK). The rear fog light Fig. 177-P is the reversing light with •...

  • Page 222: Vacuum Sweeping System

    Maintenance and servicing 5.18 Vacuum sweeping system Safety instructions – Vacuum sweeping system Danger It is not permitted to stand underneath the dirt hopper if it is not secured. Always fit the safety strut • whenever working underneath the dirt hopper. There is a danger to life! Special caution is required in the area of the front and rear-mounted equipment and attachments.

  • Page 223: Presetting 3Rd Brush

    Maintenance and servicing 5.18.2 Presetting 3rd brush Observe the Safety instructions – Vacuum sweeping system, see page 222. Using the buffer Fig. 180-A, the 3rd brush can be set in two positions. 0° position for working close to the vehicle or transport journeys •...

  • Page 224: Checking The Sweeping Level (2-Brush System)

    Maintenance and servicing 5.18.3 Checking the sweeping level (2-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 222. Check the sweeping level Fig. 181-A and B for the brushes at regular intervals. Maintenance intervals according to maintenance plan, see page 167.

  • Page 225: Checking The Sweeping Level (3-Brush System)

    Maintenance and servicing 5.18.4 Checking the sweeping level (3-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 222. Check the sweeping level Fig. 183-A and B for the pulled brushes at regular intervals. Maintenance intervals according to maintenance plan, see page 167.

  • Page 226: Checking The Suction Mouth Sealing Strips (2-Brush System)

    Maintenance and servicing 5.18.5 Checking the suction mouth sealing strips (2-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 222. Check the sealing strips Fig. 184-A of the suction mouth at regular intervals. Maintenance intervals according to maintenance plan, see page 167.

  • Page 227: Checking The Suction Mouth Sealing Strips (3-Brush System)

    Maintenance and servicing 5.18.6 Checking the suction mouth sealing strips (3-brush system) Observe the Safety instructions – Vacuum sweeping system, see page 222. Check the sealing strips Fig. 184-A of the suction mouth at regular intervals. Maintenance intervals according to maintenance plan, see page 167.

  • Page 228: Seal At The Suction Duct

    Maintenance and servicing 5.18.7 Seal at the suction duct Observe the Safety instructions – Vacuum sweeping system, see page 222. Check the suction duct seal Fig. 186-A at regular intervals. Maintenance intervals according to maintenance plan, see page 167. Immediately replace a defective suction duct seal. Fig.

  • Page 229: General Service And Maintenance Work

    Maintenance and servicing 5.19 General service and maintenance work 5.19.1 Vehicle cleaning A distinction is made between 3 areas in vehicle cleaning: Vehicle cab, inside • • Complete vehicle outside Engine space • Here the wrong choice of cleaning equipment and agents can impair the operating safety of the vehicle and also endanger the health of the cleaning personnel.
  • Page 230 Maintenance and servicing Wash your vehicle at regular intervals with water and a mild detergent. Care of the outside body How frequently the vehicle has to be washed depends on the following factors: Area of use of the vehicle • •...

  • Page 231: Special Tightening Torques

    Maintenance and servicing Engine compartment Danger Clean the engine at engine standstill only – otherwise there is a risk of injury! Switch the engine off before cleaning. Attention When cleaning the engine with a water or steam jet cleaner, do not expose electrical plug connections and sensors, such as oil pressure switch, to a direct jet.

  • Page 232: Troubleshooting

    Maintenance and servicing 5.20 Troubleshooting 5.20.1 Troubleshooting at the vehicle Malfunction/fault Possible cause Actions/rectification Diesel engine • Fuel tank empty • Refuelling Diesel engine does not start • Have fuel system bled • Fuel system contaminated • Have fuel filter maintained •...
  • Page 233 Maintenance and servicing Malfunction/fault Possible cause Actions/rectification • Wrong fuel in tank • Have fuel in fuel system replaced Diesel engine knocks • Have fuel system bled • Damage to diesel engine • Have repaired • Damage to injection system •...
  • Page 234 Maintenance and servicing Malfunction/fault Possible cause Actions/rectification • Mirror insert and spreader disc matt • Vehicle not in safe condition, have Headlight effect inadequate repaired • Light bulb inefficient • Clean or change light bulb • Headlight contaminated • Clean headlight •...

  • Page 235: Troubleshooting At The Vacuum Sweeping System

    Maintenance and servicing 5.20.2 Troubleshooting at the vacuum sweeping system Malfunction/fault Possible cause Actions/rectification • The fresh water tank is empty • Top up the fresh water tank The fresh water supply is interrupted • The fresh water system is clogged •...
  • Page 236 Maintenance and servicing 05-1481-00-00.fm...

  • Page 237: Declaration Of Conformity

    Hamburger Str. 209-239 23843 Bad Oldesloe, Germany declare in sole responsibility that the product Sweeping unit – Citymaster 2200 (Type: 1477) Dirt hopper – Citymaster 2200 (Type: 1487) Support – Citymaster 2200 (Type: 1408) on which this declaration is based corresponds with the relevant basic safety and health requirements of the EC Directive 2006/42/EC as well as the requirements according to 2014/30/EC.
  • Page 238 We want to leave a clean Our efficient distribution We offer you a multitude of The Hako stand-by and earth behind. Protecting and service network individual and attractive spare parts express resources, environment guarantees short journeys financing and procurement...

Table of Contents

Save PDF