HAKO Sweepmaster B 800 R Service Booklet
  1. Manuals
  2. Brands
  3. HAKO Manuals
  4. Scrubber
  5. Sweepmaster B800 R
  6. Service booklet

HAKO Sweepmaster B 800 R Service Booklet

Hide thumbs Also See for Sweepmaster B 800 R:
Table of Contents

Advertisement

Quick Links

Download this manual
Service-Handbuch
Service-Booklet
Sweepmaster B 800 R
(6400.20)
Schulung
/ Training
Fehlersuche
/ Trouble
Shooting
Einstelldaten
/ Adjustments
Baukomponenten/Zulieferer
Components/Suppliers
Hako GmbH
Toigo / KUD
D-23843 Bad Oldesloe
Status 05/2014
Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Sweepmaster B 800 R and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for HAKO Sweepmaster B 800 R

Summary of Contents for HAKO Sweepmaster B 800 R

  • Page 1 Service-Handbuch Service-Booklet Sweepmaster B 800 R (6400.20) Schulung / Training Fehlersuche / Trouble Shooting Einstelldaten / Adjustments Baukomponenten/Zulieferer Components/Suppliers Hako GmbH Toigo / KUD D-23843 Bad Oldesloe Status 05/2014 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 2 Jonas 800 E Sweepmaster B 800 R P means petrol-/gasoline-, D means diesel- and B stays for battery-model. The LP driven machines are still an option and didn´t have an own name. The R means, it´s a sit-on machine and the H stays for high dump.

  • Page 3: Table Of Contents

    Steering Brake Electric Drive 4.0 Electric Electrical description Electric Box Drive Controller Charger 5.0 Service Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 05/2014 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 4: General Description

    Service-Handbuch Service-Booklet Seite 4 von 43 1.0 General Description Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 5 Seite 5 von 43 The Jonas 800E is, at the moment, the smallest sit-on sweeper of Hako. It is a combination of the Hamster 800 and the Jonas 900. The sweeping unit (sweeper, dust extraction, filter and hopper) is taken from the actuell Hamster 800E. The drive, and the view (optic) is from the Jonas 900E.
  • Page 6 The Jonas 800 is only existing in the electric version. As options it has a left side broom (factory only) and a flash light. At the moment the carpet option is still in discussion. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich –...

  • Page 7: Technical Data

    Service-Handbuch Service-Booklet Seite 7 von 43 2.0 Technical Data Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 8 16 (1/min) Filter System Filter area m² Plate Filter Stk. Flow Rate m³/h Low Pressure Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 9 SG65A Spec. Wheel Pressure Front / Rear l. / Rear r. N/mm² 54 / 57 / 48 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 10 Noise Pressure Level according DIN IEC 60335-2-72 dB(A) Sound Power Level according DIN IEC 60335-2-72 dB(A) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 11: Design And Mechanics

    Service-Handbuch Service-Booklet Seite 11 von 43 3.0 Design and Mechanics Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 12: Operation

    The travel pedal is right of the steering column. The brake pedal, and the park brake lock, is left. Also the pedal for the oversize material flap is on the left side, close to the seat console. Hako GmbH Technischer Kundendienst (KUD)

  • Page 13: Cylindrical Broom And Side Broom

    Oversize material flap max. 40mm Rear seal strip 2mm distance Side seal strip 2mm distance Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 14 There you loose the nuts of one cylindrical half shell. Then you have to „manoeuvre“-out the shell. After this turn the broom about 180°. Then you could remove the second half shell. The assembly follows the opposite sequence. Hako GmbH Technischer Kundendienst (KUD)
  • Page 15 Side broom On high ot the cap is the hexagonal nut for mounting the side broom Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 16: Dust Hopper Und Dust Filter

    Dust hopper Plate filter To reach the fan and the plate filter you have to open the seat cover and then remove the cap. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 17: Steering

    Tight nut with 5Nm If the bores for the cotter pin doesn´t fit turn till they fit. Mount the cotter pin Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 18: Brake

    1 Pc. he turns on the baffle to the other wheel Adjustment for brake point Bremse Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 19 Therefore a 90° angulate SW17 wrench is helpfull. Fix bowden cable here to the clamping nut simple drum brake Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 20: Electric Drive

    Service-Booklet Seite 20 von 43 3.6 Electric Drive Ther travel drive is complete incl. wheel from AMER. For spare part supply we have some single parts of it in stock. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012...
  • Page 21 Loosen fixing screws of plate Remove the lateral and holder sealing plug Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 22 Pull brush flange off the engine Loosen wheel axle bolt (8x) Remove brush flange Pull off tyre Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 23 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 24 Screw fastening plate Then maintenance is completed. Drive unit may be mounted to the machine. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 25 Seite 25 von 43 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 26 (as the coil falls off slower than the push button). The switched relay K1 provides the central motor M2 through the path F2 PIN2 => K1 KP/1 to KN/1 => M2 RD. By pressing again the button S3 (turn off) the power supply of the relay K3 PIN9 to PIN6 is interrupted. Hako GmbH Technischer Kundendienst (KUD)
  • Page 27 2) The ground connection to the coil of the relay K1 is interrupted (no signal). Therefore, K1 drops down and stops completly the sweeping function (sweeping and vacuuming) This can only be released through the key switch S1 ON-OFF. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich –...
  • Page 28 The Jonas 800E is standard equipped with an onboard charger. It is also mounted in the Electric box. The attached power cord is in a open chamber, on the r.h side, mounted. There is also the lever to jiggle the plate filter. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich –...

  • Page 29: Drive Controller

    Relay K3A and K2 Onboard charger G2 and Fuse F1 and F2 and K3B Drive controller A1 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 30 On the drive controller software is an additionally logic for seat control switch. Her is the error LED located Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 31 S6 is operated, still is a gap of 0.5 - 1.5 mm between potentiometer guide and slide shoe. Slide shoe of Neutral switch Neutral switch Rotary encoder Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 32 Fuse / Relay damaged Alarm A9 / 9 Low voltage Check battery charge condition Low voltage Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 33 Key switch off Alarm A14 / 14 E²PROM breakdown, internal Change controller. E2PROM breakdown controller failure Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 34 The LDS is mounted underneath the dash board. Via a DIP-Switch it is possible to change the battery type. As, at the moment, there is only one battery type it is factory programmed. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich –...
  • Page 35 Check fuse F3; Check wiring and plugs at the relevant components Error message 2 means => at the moment not activ Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 36: Charger

    > 5s => new characteristic is programmed to leave the programming modus press the butto for 2-4s Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 37 Seite 37 von 43 Overview of the availible battery types (standard is characteristic 0): Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 38 Temperature in charger too high Limit value of control is exceeded Limit value of control is exceeded Limit value of control is exceeded Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !

  • Page 39: Service

    Service-Handbuch Service-Booklet Seite 39 von 43 5.0 Service Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 40 Check seals on dirt hoppers; change, if necessary Check seals of dust vacuum; change, if necessary Cleaning the vehicle Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 41 Check the electric system (lighting, fuses, relays and control lamps) Check the visual appearance of the vehicle Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 06/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 42 Service-Booklet Seite 42 von 43 Interval Activity every 250 operating hours All maintenance work in accordance with Hako system maintenance I Check fan belt; adjust belt tension or change fan belt, if necessary Check the visual appearance of the vehicle...
  • Page 43 Seite 43 von 43 Interval Activity every 500 operating hours All maintenance work in accordance with Hako system Check electrical systems (operating panel, on-board charger, battery poles, cables, seat contact switch, lighting, fuses, relays and control lamps) Check the carbon brushes of the drive motor and central motor for ease of movement and signs of wear;...

This manual is also suitable for:

6400.20

Table of Contents