HAKO Hakomatic B1050 Instruction Manual
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HAKO Hakomatic B1050 Instruction Manual

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Hakomatic B1050 (7580.12)

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  • Page 1 Instruction Manual Hakomatic B1050 (7580.12)

  • Page 2: Introduction

    We re- mation" prior to starting the vehicle to The Hakomatic B1050 may only be op- serve the right to make technical im- ensure it is operated and used safely. erated, serviced and repaired by per- provements.

  • Page 3: Notes On Warranty

    Bahn AG) or freight carrier with regard and maintenance. Maintenance work to the damage and the damage report is must be performed by authorized Hako sent to us together with the consign- service centers and confirmed in the ment note.

  • Page 4: Table Of Contents

    1.5.2 Batteries ....10 3.2.1 Operating elements 5.3.2 Hako system maintenance I. 57 Environmental protection . . . 11 in the driver's cab ..26 5.3.3 Hako system maintenance II 60...
  • Page 5 Contents Solution tank... . . 67 5.11 Electrical installation..76 5.5.1 Filling the solution tank..68 5.11.1 Red control lamps ..76 5.5.2 Emptying the solution tank .

  • Page 6: Safety Information

    Safety Information Safety Information Safety and warning symbols All texts related to personal safety, safety of the vehicle and environmental protection are assigned the following symbols throughout the operating man- ual: Symbol Risks to ... Definition Safety information persons Safety information to prevent the development of or property hazardous situations resulting from ignoring or failing to follow instructions or prescribed work procedures.

  • Page 7: General Information

    Safety Information General information venting errors when operating the Operating information • The Hakomatic B1050 fulfills all the equipment and ensuring trouble-free • Before starting the vehicle up for the applicable safety and health require- operation. first time, the battery to be used must ments stipulated in the EU directives •...

  • Page 8: Maintenance Information

    Safety Information writing and kept safe at least until the the vendor (non-foaming) and ob- ed by him. next inspection. serve all the use, disposal and warn- • The manner of driving must be • Floor cleaning machines may only ing information provided by the adapted to the local conditions (floor be operated by suitable personnel...
  • Page 9 Hako ser- • Clean the recovery tank regularly to • Batteries may only be handled and vice center. protect it from the accumulation of changed by properly skilled mainte- •...

  • Page 10: Particular Risks

    Safety Information • Only refill distilled water. Particular risks must be rectified immediately. • When the cells are in good condition, • The following applies when locating 1.5.2 Batteries never refill the battery acid. and clearing faults: Switch the vehi- •...

  • Page 11: Environmental Protection

    In accordance with symbol with the crossed out bin, these batteries must not be disposed of in domestic waste. Return and recycling must be agreed on with Hako's authorized dealer in accordance with § 8 Battery Directive (German: BattV)!

  • Page 12: Labels On The Vehicle

    Safety Information Labels on the vehicle The following safety and warning labels are attached to the vehicle where easily legible. Missing or illegible labels must be replaced immediately. Company logo (Fig. 1/1) (Fig. 2/1) Read operating manual, maximum driving gradi- ent, cleaning with pres- sure washer banned (Fig.
  • Page 13 Safety Information Maximum water temperature for solution to be filled (Fig. 2/6) Drive direction selector: Forwards or reverse (Fig. 2/3) Release parking brake (Fig. 2/4) Apply parking brake (Fig. 2/5) Fig. 2...
  • Page 14 Safety Information Solution drainage (Fig. 3/7) The solution is drained via the hose which hangs to the left of this label. Waste water drainage (Fig. 3/8) The waste water is drained via the hose which hangs to the right of this label. No waste water drainage (Fig.

  • Page 15: Starting Up

    Only technicians from your local autho- charge routine. Hako assumes as well as the manual from the battery rized Hako dealer are allowed to pro- no liability for damage to the manufacturer. Powering up the batter- vide initial instruction on the vehicle.

  • Page 16: Prior To Starting Up For The First Time

    2. Slide the brush under the brush head in accordance with Figure 5. Brush selection 3. Raise the brush and turn slightly until The Hakomatic B1050 must be the toothing meshes. equipped with the brushes and pads Fig. 4 4. Then pull the brush up until all six from the accessories program accord- hooks engage in the catches.

  • Page 17: Installing And Adjusting The Squeegee

    Starting Up 2.3.2 Installing and adjusting the squeegee Installing the squeegee 1. Switch on the key switch. 2. Lower the holding attachment of the squeegee: Press the button for the squeegee and suction turbine so that the green control lamp lights up. 3.

  • Page 18: Adjusting The Driver's Seat

    Refer to show no signs of leaks or damage. If Section 3.1.4 and Section 5.5.1. The Hakomatic B1050 is equipped with necessary, clear up any defects be- a driver's seat which can be adjusted in Only use cleaning agents (non-...

  • Page 19: Operation

    The deflection bars to the Method of operation left and right of the brush head can be The Hakomatic B1050 is a scrubber dri- raised, if necessary. This ensures the Fig. 9 er for wet cleaning hard floors (refer to solution is not forced to the center of the Fig.
  • Page 20 Operation Fig. 11 In order to be able to work close to bor- ders and walls, a side scrubbing brush (Fig. 10/3) can be installed as an option, refer to Section 3.1.9. It can be pivoted and is mounted on the right-hand side. When lowering and raising the scrubbing unit, and operating it, pay attention to any people...

  • Page 21: Squeegee

    3.1.2 Squeegee (Fig. 10/2) The squeegee, which projects at the sides, is fixed to the Hakomatic B1050 so that it can pivot and swing. This en- ables it to evade obstacles in the cur- rent track and pivot back. Its strong...

  • Page 22: Suction Turbines (Suction)

    Operation 3.1.3 Suction turbines (suction) anced for the Hakomatic B1050. These Operating times with one tankful: (Fig. 12/3) products meet the requirements stipu- • at 2 l/min. approx. 87 minutes The two suction turbines are located on lated in the washing and cleaning agent •...

  • Page 23: Traction Drive

    (Fig. 13/1). The trough battery is provid- 3.1.7 Brakes includes a battery charger providing ed with a battery water top-up system The Hakomatic B1050 is equipped with • 36 Volt/60 ampere and fill level indicator (Fig. 13/3) for a service brake and a parking brake.

  • Page 24: Options

    Operation 3.1.9 Options The basic vehicle can be supplemented by further components. The order and spare parts numbers of these compo- nents are in brackets. • Cab safety roof (7582) (Fig. 14/2) Area of use: To protect the driver, e.g. from parts which could fall from high rack warehouses.
  • Page 25 1.3 m (7880) - Suction nozzle with rubber lips (7883) Please refer to our spare parts catalogue in Internet under www.hako.com for information on accessories such as brush- es, pads, drive plates with cen- terlock and suction lips (Fig. 14/4).

  • Page 26: Operating And Indicator Elements

    Operation Operating and indicator ele- ments 3.2.1 Operating elements in the driver's cab 1 Left-hand operating panel 2 Steering wheel 3 Release catch for parking brake (safety catch) 4 Accelerator to drive forwards or backwards 5 Service brake 6 Driving direction selection switch (forwards/reverse) 7 Right-hand operating panel 8 Parking brake...
  • Page 27 Service brake (Fig. 15/2) el: forwards or reverse. (Fig. 15/5) • The Hakomatic B1050 is steered by • Forwards or reverse (according to • In order to slow down the vehicle and the steering wheel. the driving direction selection switch...
  • Page 28 Operation Driving direction selection switch Parking brake (forwards/reverse) (Fig. 15/8) • The pedal to the left of the steering (Fig. 15/6) column serves to apply the parking • It serves to select the driving direc- brake to the rear wheels. tion: •...

  • Page 29: Left-Hand Operating Panel

    11 Buttons for controlling the solution supply 12 Button to reduce solution quantity 13 Button to switch solution supply on and off 14 Button to increase solution quantity 15 Green Hako button for simultaneous activation of scrubbing unit and vac- uuming function Fig. 16...
  • Page 30 (Fig. 16/1) The indicator field enables Indicator for function faults The counter only operates when con- the Hakomatic B1050 to provide feed- sumers are switched on (e.g. hydraulic back on the operating status of the ve- (Fig. 16/4) or brush motor, suction turbine).
  • Page 31 Operation Battery and charge ton, the brush starts or stops rotating Button for the brush drive and the brush is lowered or raised ac- control indicator (Fig. 16/9) This button serves cordingly. If the side scrubbing brush is to switch the brushes and solu- (Fig.
  • Page 32 (Fig. 16/11) The ply and quickly by pressing the Hako and off when the brush head is lowered. solution con- button. When the Hako button has been...

  • Page 33: Right-Hand Operating Panel

    Operation 3.2.3 Right-hand operating panel (Fig. 17) 1 Key switch 2 Horn 3 Switch for flashing beacon 4 Switch for working lights Fig. 17...
  • Page 34 Key switch Example: changes to zero operating hours after one hour at the latest. The (Fig. 17/1) Hakomatic B1050 is ready for use It serves to switch the while this display appears. The electrical installations on When a functional fault actually alarm indicator is activated.
  • Page 35 Operation Switch for flashing bea- (Fig. 17/3) The flashing beacon is an optional accessory. If no flashing beacon is in- stalled, the switch has no function.

  • Page 36: Operating Elements On The Machine

    Operation 3.2.4 Operating elements on the machine 1 Waste water filter 2 Solution tank filling neck 3 Lid lock 4 Cover, solution tank 5 Cover, recovery tank 6 Waste water draining hose 7 Solution draining hose 8 Left-hand rear door 9 Rear panel frame lock 10 Rear panel frame 11 Right-hand rear door...
  • Page 37 Operation Recovery tank Lid lock Solution draining hose (Fig. 18/1+5) (Fig. 18/3) (Fig. 18/7) The waste water filter (Fig. 18/1) is lo- The lock prevents the lid falling shut. To The draining hose for solution hangs to cated under the recovery tank lid lock the lid, move the bar and latch in the left of the suction turbines.
  • Page 38 Operation 12 Seat console 13 Electrical compartments 14 Side door 15 Battery trough Fig. 19...
  • Page 39 Operation Seat console Battery trough (Fig. 19/12) (Fig. 19/15) The battery trough contains the 18 indi- The driver's seat is mounted on the seat vidual battery cells and serves to en- console. The seat console can be pivot- able a quick change of battery. The ed up using the handle in order to ac- battery trough is provided with fitting cess the batteries and electric system.

  • Page 40: Operation

    Operation Operation • Ensure that the driving direction se- 3.3.2 Accelerating The Hakomatic B1050 can be operated lection switch is in its zero setting, re- • Set the required driving direction on floors with a gradient up to 20%. fer to accelerator for driving forwards with the direction switch: Set switch and backwards in Section 3.2.1.

  • Page 41: Stopping And Parking

    • Press the left foot on the parking to Section 3.2.2. Press the required but- • Increase solution quantity brake pedal to park the vehicle. ton as soon as the Hakomatic B1050 is (Fig. 21/3) ready to drive (see above). Always apply the parking brake •...
  • Page 42 Operation Wet scrubbing (basic cleaning) Vacuuming dry • Press the „Squeegee and suction turbine button“ on If you do not want to vacuum the floor • Press the „Squeegee and the left-hand operating pan- dry in the same working procedure be- suction turbine button“...

  • Page 43: Switching The Machine Off

    • Turn the key from lock position 1 to ence will ensure that you quickly find position 0. The machine is no longer out which is the right Hako cleaning ready to operate. agent and the optimum dosage to • Remove the key from the key switch.

  • Page 44: After Finishing Work

    Operation After finishing work 4. Check the solution filter, 1. Drive to a suitable service or parking refer to Section 5.5.4. area. 5. Check the sealing strips and suction hose, refer to Section 5.8. An appropriate service and 6. Check the electrical equipment, parking area must have a solid functions and settings.

  • Page 45: Function Faults

    The following applies when lo- error code appears in the left-hand op- and inform your authorized Hako deal- cating and clearing faults: erating panel in addition to the service Switch the vehicle off, remove indicator (wrench symbol).

  • Page 46: Other Function Faults

    • If the problem reoccurs, determine the and shaft (e.g. tape and such). cause of overheating; contact an autho- rized Hako service center, if necessary. 1.3.6.1. Side brush remains stopped Foreign bodies (e.g. tape or •...

  • Page 47: Technical Data

    Technical Data Technical Data Dimensions Vehicle length (with brush head and squeegee) Vehicle height, without/with cab safety roof 140/200 Vehicle width, without/with squeegee 113/126 Vehicle width with side scrubbing brush (option) Working width Brush head Squeegee With side scrubbing brush (option) Area coverage Theoretical at 7.0 kph m²/h...
  • Page 48 Technical Data Driving performance Driving speed, forwards/reverse 8.6/4.8 Working speed, maximum, forwards Climbing capacity, transport mode (max. 1 min) Climbing capacity, work mode (max. 5 min) Turning circle diameter, outer 3.35 Turning in aisle: minimum aisle width 2.40 Operating time with one battery charge ca.
  • Page 49 Technical Data Brakes Service brake: hydraulisch Drum brakes at rear, with automatic adjustment: diameter/width 180/40 Brake fluid (e.g. ATE) Parking brake: Cable brake at rear, adjustable: diameter/width 180/40 Tank volume Fixed panel tank: solution / waste water 174/174 Flow rate, adjustable from/to l/min.
  • Page 50 Technical Data Electrical installation Power supply Type of current Nominal power, total 3600-4000 Protection class VDE 0700 Battery compartment: length/width/height 950/610/465 Noise emission value Sound pressure level IAW in 45635 T1, w. brushes 7587 dB (A) Sound pressure level IAW in 45635 T1, w. brushes 7588 dB (A) Vibration The sound pressure level (LpA) (at the ear of the operator) measured according...
  • Page 51 Technical Data Special equipment: Order number 4001.02 Battery charger Power supply Charge output 36/60 Charging time Order number 7582 Cab safety roof Order number 7586.02 Side scrubbing brush Brush speed Brush motor: power consumption/speed W/rpm 260/2600 Order number 7584.02 Working lights, 2 pieces 2 x 24/70 Order number 7585.02...
  • Page 52 Technical Data Special equipment: Order number 7587 Brushes (continued) SIC PA 6.12 grain 120 green (2 pieces) Order number 7566 for basic cleaning and extreme accumulation of dirt SIC PA 6 grain 600 gray (2 pieces) Order number 7325 Superpads Drive plates (pad holders) (2 pieces) with centerlock Order number 7592...

  • Page 53: Maintenance And Care

    To be performed by qualified personnel personnel only. Please contact your lo- Hako System Maintenance Cus- of authorised Hako Service Centre in cal Hako Service Centre or Hako con- tomer: accordance with the machine-specific tract dealer. We cannot be held liable...

  • Page 54: Maintenance Report

    Maintenance and Care Maintenance report Handover Hako System Maintenance I Hako System Maintenance II Hako System Maintenance I 250 operating hours 500 operating hours 750 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction...

  • Page 55: Maintenance Schedule

    Maintenance and Care Maintenance schedule The following maintenance work must It relates to the daily and weekly main- be completed by the customer at the in- tenance work. 5.3.1 Hako system maintenance, tervals stipulated. customer Interval Activity Daily Directly prior to starting operation:...
  • Page 56 Maintenance and Care Before starting the weekly maintenance work described below, all the operating ele- ments should be subjected to a function test in order to deter- mine whether the vehicle is ready for operation or not. Interval Activity Weekly Check the acid level of the battery and refill distilled water as necessary Check the electrical system (including working lights) and repair any defects Brush head: Check the deflectors on the right and left and complete any repairs or order spare parts...

  • Page 57: Hako System Maintenance

    Maintenance and Care 5.3.2 Hako system maintenance I The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 250 operating hours Check the battery in terms of acid level, acid density and voltage per cell; clear up any defects as...
  • Page 58 Maintenance and Care Interval Activity Every 250 operating hours Check the water deflectors on the side of the scrubbing unit and replace them as necessary (left and right) Grease the scrubbing unit joints and connecting rods Check the side scrubbing unit: brushes, water retaining ring, drive belt lugs Check the dust vacuum shaking unit (including interval switching) and repair as necessary Check the cassette filters for the dust vacuum and change as necessary Measure the suction power of the dust vacuum...
  • Page 59 Maintenance and Care Interval Activity Every 250 operating hours Check the electrical safety functions: parking brake, recovery tank float switch Check the vehicle's condition visually: color, corrosion and presence of all signs and labels Check the vehicle is clean; clean it, if necessary Test drive and test all function and safety-relevant component including brake tests Produce test report UVV-BGV-TÜR-VDE...

  • Page 60: Hako System Maintenance Ii

    Interval Activity Every 500 operating hours Complete all activities in Hako system maintenance I, see paragraph 5.3.2 In addition: Check the output of the hydraulic motor (forwards, reverse); clear defects as necessary Change the hydraulic motor carbon brushes Check the brush motor output (left and right);...

  • Page 61: Iii/S (Safety Check)

    Interval Activity Every 1000 operating hours Complete all activities in Hako system maintenance I and II, see paragraph 5.3.2 and paragraph 5.3.3 In addition: Check the brake linings on the rear wheels; change as necessary Change the brake fluid in the service brake Including visual inspection, test drive, test report, inspection label and logbook see paragraph 5.3.2...

  • Page 62: Battery System

    Maintenance and Care Battery system The Hakomatic B1050 is equipped with a low-maintenance trough battery, refer to Sections 3.1.8 and 4. The battery is comprised of 18 individual cells in a par- allel circuit. 1 Battery and charge control indicator...

  • Page 63: Charging Batteries

    Section 1.5.2 as well as the in- initial battery charge routine, teries during the charging process. formation on servicing and refer to Section 2.2. Hako as- maintenance in the battery • Connect the battery plug (Fig. 22/4) sumes no liability for damage documents.

  • Page 64: Servicing The Driving Batteries

    4. Disconnect the battery and vehicle rected at regular intervals within the flames used in the vicinity plug (Fig. 23/5+6). scope of Hako system maintenance by when handling batteries, par- an authorized service center. When disassembling the ticularly when checking the trough battery, use appropriate acid level.

  • Page 65: Installing The Trough Battery

    Maintenance and Care cle using the lifting gear. 5.4.4 Installing the trough battery Set the key switch to position 0 (refer to „Key switch“ in Section 3.2.3) and remove the key. 1. Open the side doors to the left and right (Fig.

  • Page 66: Disposing Of Batteries

    Maintenance and Care If the Hakomatic B1050 is fitted 5.4.5 Disposing of batteries with a cab safety roof, the Used batteries with the recycling sym- trough battery can only be in- bol contain reusable commodities. In stalled from the left-hand side accordance with symbol with the of the vehicle;...

  • Page 67: Solution Tank

    Maintenance and Care Solution tank 1 Solution tank 2 Opening to recovery tank (airing and venting) 3 Lid seal 4 Tank cap 5 Ball cock 6 Solution filter 7 Draining hose 8 Screw cap Fig. 24...

  • Page 68: Filling The Solution Tank

    Maintenance and Care 5.5.1 Filling the solution tank 5.5.2 Emptying the solution tank 5.5.3 Cleaning the draining hose Fill the solution tank (Fig. 24/1) with If the vehicle is to be left unused for a fresh water and cleaning agent before longer period, the solution tank should •...

  • Page 69: Recovery Tank

    Maintenance and Care Recovery tank 1 Tank cap 2 Lid seal 3 Air intake filter 4 Recovery tank 5 Screw cap 6 Waste water draining hose 7 Cleaning flap Fig. 25...

  • Page 70: Cleaning The Recovery Tank

    Maintenance and Care 5.6.1 Emptying the recovery tank 5.6.2 Cleaning the recovery tank 3. Pull out the run-off plate (Fig. 26/3) Clean the recovery tank (Fig. 25/4) ev- 4. Release the flap lock: turn the wing The recovery tank (Fig. 25/4) ery day or as necessary.

  • Page 71: Cleaning The Draining Hose Cap

    Maintenance and Care 8. After finishing cleaning the tank, 5.6.3 Cleaning the draining hose 1. Pull the filter sieve from the suction close the flap and push the run-off pipe and clean with water. plate back in place. • Clean the draining hose cap on a Remove the filter sieve com- 9.

  • Page 72: Scrubbing Unit

    Maintenance and Care Scrubbing unit The scrubbing unit (Fig. 28/1) may only be disassembled and assembled by properly trained service personnel. The brushes, part of the scrubbing unit, are not contained in the scope of deliv- ery. Select the brushes according to your needs and install them on the brush head (Fig.

  • Page 73: Squeegee

    Maintenance and Care Squeegee 1 Squeegee holding attachment 2 Wing nuts 3 Connection nozzle 4 Sealing strip (rear) 5 Support strip (rear) 6 Clamping rail (rear) 7 Knurled nut The squeegee is also equipped with front sealing strip, support strip and clamping rail (Fig.

  • Page 74: Changing The Sealing Strips

    Maintenance and Care 5.8.4 Changing the sealing strips Disassemble the front sealing strip The sealing strips can be changed with- (Fig. 30) in the same way. out the need for tools: 1. Disassemble the squeegee, refer to Section 5.8.2 2. Unscrew the knurled nuts (Fig.

  • Page 75: Traction Drive

    Maintenance and Care Traction drive • The contact points for the jack (lifting • The axle gear is a gear train running force: 2.0 t) are on the frame in front in an oil bath. of the rear wheels. • The oil to be filled comprises 2.6 li- 5.10.2 Changing the front wheel ters of SAE 90 category gear oil, also To change the front wheel, the jack...

  • Page 76: Electrical Installation

    All the lifting elements and brush mo- • The K3 relay is installed in front of It is not permitted to clean the tors in the Hakomatic B1050 are the drive control. vehicle with a pressure washer equipped with safety fuses and elec- •...

  • Page 77: Transporting And Towing

    • Dead weight of the Hakomatic B1050 without battery or options: 746 kg. • Total weight of the Hakomatic B1050 with battery and filled solution tank, with cab safety roof and side scrub- bing unit, without driver: 1520 kg.
  • Page 78 • When running the machine to the If it should become necessary to tow site of use, the squeegee and brush the Hakomatic B1050, only do it on a head must be raised. level floor and at a maximum towing •...

  • Page 79: Emptying The Recovery Tank . 70 Ec Declaration

    (have) been declare under our sole responsibility, respected: that the product DIN EN 60335-2-72 Hakomatic B1050 DIN EN 61000-6-2 Type: 7580 DIN EN 55012 to which this declaration relates corresponds to the relevant basic safety Bad Oldesloe, 21.11.2008...
  • Page 80 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment · · Hako-Werke GmbH Stammwerk und Hauptverwaltung Headquarter · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe +49 4531 806-0 Fax +49 4531 806-338...

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