Carlin EZ Series Instruction Manual
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Carlin EZ Series Instruction Manual

Oil burners
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MODEL
EZ SERIES
Oil Burners
Instruction Manual
Contents
Read this first............................................................... 2
Application information ................................................ 3
Prepare burner ............................................................ 6
Wire burner • Start burner ........................................... 9
Adjustment and verification ......................................... 9
Annual start-up and service ....................................... 10
Maintenance procedures ........................................... 11
Repair parts ............................................................... 12
User care and maintenance .........................Rear cover
Installer/servicer - Except where specifically
stated otherwise, this manual must be used
only by a qualified service technician. Failure
to comply with this or other requirements in this
manual could result in severe personal injury,
death or substantial property damage.
User - The burner Instruction Manual is in-
tended only for your service technician. The
burner and heat exchanger must be inspected
and started at least annually by your service
technician.
The National Oilheat Research Alliance (NORA)
recommends single pipe oil systems and high-
quality filtration for all fuel types. This should in-
clude at least a 10 micron Spin-on filter. Double
filtration provides even greater assurance clean
fuel will get to the pump. Contaminants in the
tank that enter the fuel supply to the burner
can cause pump sticking/seizing. These con-
taminants may increase in the early stages of
transitioning to modern fuels (Ultra Low Sulfur
and Bio Blends). High quality filtration adds
protection against pump sticking
Ratings
Input:
EZ LF .....................................0.35 to 1.45 GPH
EZ 1 .......................................0.50 to 1.65 GPH
Fuels:
US: No.1 or No. 2 heating oil, including bio
blends up to B20 (U.S ONLY) (ASTMD396)
Canada: No. 1 stove oil or No. 2 heating oil
(ASTM D396)
Fuel unit: Suntec A2VA-3006
Electrical: Power .................................120V/60
Motor .................. Carlin PSC, 1/6
Current ...................................Approx. 2.5
Ignition:
Carlin Model 45000 electronic ...... 19,000
Control:
U.L. Group I or II primary safety control
Agencies: UL Listed (US and Canada)
126 Bailey Road • North Haven, CT 06473
Phone 203-680-9401 • Fax 203-764-1714
T
800-989-2275 • carlincombustion.com
ech support
© Copyright 2021 - Carlin Combustion Technology
/1-
hz
phase
, 3450
hp
rpm
amps
volts

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Summary of Contents for Carlin EZ Series

  • Page 1: Table Of Contents

    These con- 800-989-2275 • carlincombustion.com ech support taminants may increase in the early stages of transitioning to modern fuels (Ultra Low Sulfur © Copyright 2021 — Carlin Combustion Technology and Bio Blends). High quality filtration adds protection against pump sticking...

  • Page 2: Read This First

    Carlin Select EZ Series Oil Burners – Instruction Manual Read this first . . . Special attention flags Please pay particular attention to the following when you see them Should overheating occur: throughout this manual. 1. Shut off the oil supply to the burner.

  • Page 3: Application Information

    OEM burners Certification General information — OEM burners EZ Series oil burners are U.L. listed for the U.S. and Canada, • Burners welded flange set at the proper insertion depth and certified to comply with ANSI/UL 296, for use with #1 or #2 pitch for the appliance.

  • Page 4: Prepare Site • Assemble Burner • Mount Burner

    Carlin Select EZ Series Oil Burners – Instruction Manual Prepare Site • Assemble Burner • Mount Burner Inspect/repair/replace vent system the room must have 7,000 cubic feet (875 square feet with an 8-foot ceiling height.) Do not install this burner unless you have verified •...
  • Page 5 Carlin Select EZ Series Oil Burners – Instruction Manual Prepare Site • Assemble Burner • Mount Burner (continued) The burner may operate successfully under Even if using an (optional) air intake system, make sure the space provides enough ventilation to prevent overheat- momentary downdraft conditions, but sus- ing of the appliance, burner and controls.

  • Page 6: Prepare Burner

    Carlin Select EZ Series Oil Burners – Instruction Manual Prepare Burner Removing/installing head assembly Install nozzle/check electrodes 1. Loosen the clamp screw on the retention ring assembly Use care when handling burner components after (see Figure 2). Slide the retention ring assembly off of the burner has been firing.
  • Page 7 Carlin Select EZ Series Oil Burners – Instruction Manual Prepare Burner (continued) Final adjustments o replace the combustion head assembly, reverse the previous sequence. The burner is now adjusted to the approximate air settings • Remember to put the assembly in upside down, so the for the firing rate chosen.
  • Page 8 Carlin Select EZ Series Oil Burners – Instruction Manual Prepare Burner (continued) Inspect/install fuel supply Fuel system requirements The standard burner fuel unit is a single-stage, 3450-RPM oil pump. Inspect the oil supply system. Ensure that the fuel Apply this fuel unit only on one-line systems where the fuel sup- lines are correctly sized and installed and that the ply is on the same level with, or higher than, the burner.

  • Page 9: Wire Burner • Start Burner

    Carlin Select EZ Series Oil Burners – Instruction Manual Wire Burner • Start Burner – See included Primary Control Data Sheet Turn off power to appliance when servicing burner. Failure to comply could result in severe personal injury, death or substantial property damage.

  • Page 10: Annual Startup And Service

    Carlin Select EZ Series Oil Burners – Instruction Manual Adjustment and Verification Annual Startup and Service (continued) Verify burner/appliance operation Perform the following This burner must be started and serviced at least annually Check burner/appliance/controls operation by a qualified service technician. Failure to properly maintain •...

  • Page 11: Maintenance Procedures

    Carlin Select EZ Series Oil Burners – Instruction Manual Maintenance Procedures Maintenance/service procedures Turn off power to appliance when servicing burner. Failure Motor maintenance to comply could result in severe personal injury, death or • The Carlin PSC motor is constructed with permanently-lubricated bear- substantial property damage.

  • Page 12: Repair Parts

    Carlin Select EZ Series Oil Burners – Instruction Manual Repair Parts Item Description Part No. Air tube with welded flange for specific appliance Consult Factory Motor, 1/6 hp, 3450 rpm, Carlin PSC 98022 Electrode wire, set of 2, 7" nominal, approx. 8-1/2” oal 82776 Nozzle line/adaptor assembly, 7"...
  • Page 13 Carlin Select EZ Series Oil Burners – Instruction Manual Repair Parts (continued) – 13 – MNEZ3P 011321...

  • Page 14: User Care And Maintenance

    Carlin Select EZ Series Oil Burners – Instruction Manual EZ Series Oil Burner User Care and Maintenance Refer only to the information on this page, intended for your use. The remainder of this manual is intended only for your service techni- cian.

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