AGCO MF 9205 Workshop Manual
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AGCO MF 9205 Workshop Manual

AGCO MF 9205 Workshop Manual

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Workshop Manual
AGCO Ltd
Abbey Park Stoneleigh
Kenilworth
England, CV8 2TQ
MASSEY FERGUSON is a wholly owned subsidiary of AGCO Corporation
1857 768 M1
MF9205
Serial Number AC1911000>
EN
September 2011
1857768M1
Issue 1a
MF9205
EAME - English
©
AGCO Limited 2011
MF9205
Workshop Manual

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  • Page 1 Workshop Manual September 2011 AGCO Ltd 1857768M1 Abbey Park Stoneleigh Issue 1a Kenilworth MF9205 England, CV8 2TQ EAME - English © MASSEY FERGUSON is a wholly owned subsidiary of AGCO Corporation AGCO Limited 2011 1857 768 M1 MF9205 Workshop Manual...
  • Page 2 Page Intentionally Left Blank MF9205 1857 768 M1 Workshop Manual...
  • Page 3 MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Manual, and signs WARNING (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.
  • Page 4 Page Intentionally Left Blank MF9205 1857 768 M1 Workshop Manual...
  • Page 5 CONTENTS SAFETY AND MAINTENANCE ..........10 HYDRAULIC SYSTEM .
  • Page 6 Page Intentionally Left Blank MF9205 1857 768 M1 Workshop Manual...

  • Page 7: Table Of Contents

    FOREWORD CONTENTS FOREWORD ............. . . 1-7 SAFETY INSTRUCTIONS .
  • Page 8 Page Intentionally Left Blank MF9205 1857 768 M1 Workshop Manual...

  • Page 9: Foreword

    FOREWORD This manual is for the Massey Ferguson telescopic handler mechanic. It provides necessary servicing and adjustment procedures for the Massey Ferguson telescopic handler and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
  • Page 10 15. Lubricate telescopic 20. Inspect for loose or broken handler. parts or connections. 16. Check the condition of the 21. Check field battery and cables. modification not completed. 17. Inspect the air cleaner for 22. Operate the machine and damage or leaks. Check the check all functions.

  • Page 11: Safety Instructions

    SAFETY INSTRUCTIONS The following publications provide information on the safe use and maintenance of the Massey Ferguson machine and attachments: Safety Alert Symbol • The Delivery Report is used to assure that complete instructions have been given to the new owner and This symbol with a warning statement means: that the machine is in safe operating condition.

  • Page 12: Fire Prevention

    SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION Page Intentionally Left Blank Maintenance Cutting or drilling concrete containing sand or rock The machine and some attachments have components containing quartz may result in exposure to silica dust. that are at high temperatures under normal operating Use a respirator, water spray or other means to control conditions.

  • Page 13: Hydraulic System

    FIRE PREVENTION (CONT’D) Welding And Grinding Hydraulic System Always clean the machine and attachment, disconnect the battery, and disconnect the wiring from the Massey Check hydraulic tubes, hoses and fittings for damage and Ferguson controllers before welding. Cover rubber hoses, leakage.

  • Page 14: Serial Number Location

    SERIAL NUMBER LOCATION Engine Serial Number Always use the serial number of the telescopic handler Figure 1-2 when requesting service information or when ordering parts. Figure 1-1 S7371 The engine serial number can be found on top of the valve cover (Item 1) [Figure 1-2].

  • Page 15: Massey Ferguson Telescopic Handler Identification

    MASSEY FERGUSON TELESCOPIC HANDLER IDENTIFICATION LOAD CAPACITY CHARTS MIRROR FRONT LIGHTS BOOM [2] OPERATOR TELESCOPING CAB (ROPS/ BOOM FOPS) HYDRAULIC COUPLERS BOOM STOP BOB-TACH SEAT BELT PARKING BRAKE [1] BUCKET [3] TYRES (Use only approved tyres at correct pressure.) FRONT WORK LIGHTS REAR WORK MIRROR...
  • Page 16 Page Intentionally Left Blank MF9205 1-14 1857 768 M1 Workshop Manual...
  • Page 17 SAFETY AND MAINTENANCE LIFTING AND BLOCKING THE TELESCOPIC HANDLER ......10-10-1 Procedure ............. 10-10-1 OPERATOR CAB (ROPS / FOPS) .
  • Page 18 Draining Oil (Planetary Carrier) ......... . . 10-130-1 Checking Oil Level (Rear Differential) .

  • Page 19: Lifting And Blocking The Telescopic Handler

    LIFTING AND BLOCKING THE TELESCOPIC Figure 10-10-2 HANDLER Procedure WARNING Put jackstands under the front axles and rear corners of the frame before running the engine for service. Failure to use jackstands can allow the machine to fall or move and cause injury or death. W-2017-0286 S7202 Figure 10-10-1...
  • Page 20 Page Intentionally Left Blank MF9205 10-10-2 1857 768 M1 Workshop Manual...

  • Page 21: Operator Cab (Rops / Fops)

    OPERATOR CAB (ROPS / FOPS) Emergency Exit Figure 10-20-1 Figure 10-20-2 S6549 S6552 The Telescopic Handler has an operator cab (ROPS and Pull the tag on top of the rear window (Item 1) [Figure 10- FOPS) (Item 1) [Figure 10-20-1] to protect the operator 20-2] to remove the rubber cord.

  • Page 22: Cab Door

    OPERATOR CAB (ROPS / FOPS) (CONT’D) Cab Door Window Cab Door Figure 10-20-5 Figure 10-20-3 P-47202 S6522 Turn the handle (Item 1) [Figure 10-20-5] (as shown). Push the window open fully until it latches against the cab. The cab door can be locked (Item 1) [Figure 10-20-3] with the start key.

  • Page 23: Transporting The Telescopic Handler On Atrailer

    TRANSPORTING THE TELESCOPIC HANDLER ON A Figure 10-30-2 TRAILER Loading And Unloading Figure 10-30-1 S3519 Fasten the telescopic handler to the transport vehicle to prevent if from moving during sudden stops or when going P-97046 up or down slopes. • Block the wheels (Item 1) [Figure 10-30-2].
  • Page 24 Page Intentionally Left Blank MF9205 10-30-2 1857 768 M1 Workshop Manual...

  • Page 25: Towing The Telescopic Handler

    TOWING THE TELESCOPIC HANDLER Loosen the four bolts (Item 1) until the slotted spacers (Item 2) [Figure 10-40-1] can be removed from under the The Telescopic Handler can be towed a short distance bolt heads (the bolts and spacers are located on both the such as removing it from mud or loading it onto a front and rear side of the front axle).

  • Page 26: Towing

    TOWING THE TELESCOPIC HANDLER (CONT’D) Figure 10-40-4 Towing Figure 10-40-3 Operating position Towing S2711 position Loosen the four bolts (Item 1) until the spacers (Item 2) [Figure 10-40-4] can be installed under the bolt heads S2696 (the bolts and washers are located on both the front and rear side of front axle).

  • Page 27: Service Schedule

    SERVICE SCHEDULE Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Massey Ferguson telescopic handler. Instructions are necessary before operating or servicing machine. Read and understand the Operation &...
  • Page 28 Page Intentionally Left Blank MF9205 10-50-2 1857 768 M1 Workshop Manual...

  • Page 29: Air Cleaner Service

    AIR CLEANER SERVICE Figure 10-60-3 Replacing The Filter Element Outer filter Figure 10-60-1 S3272 Pull the element straight out [Figure 10-60-3]. NOTE: Make sure all sealing surfaces are free of dirt and debris. Do not use compressed air to S3269 remove dirt or debris.
  • Page 30 AIR CLEANER SERVICE (CONT’D) Replacing The Filter Element (Cont’d) Inner Filter Remove the outer element. NOTE: Make sure all sealing surfaces are free of dirt and debris. Do not use compressed air to remove dirt or debris Figure 10-60-5 S3273 Remove the inner filter (Item 1) [Figure 10-60-5] and install a new element.

  • Page 31: Engine Cooling System

    ENGINE COOLING SYSTEM Figure 10-70-2 Check the cooling system every day to prevent over- heating, loss of performance or engine damage. (See SERVICE SCHEDULE on Page 10-50-1.) WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: P-97047 •...

  • Page 32: Removing And Replacing The Coolant

    ENGINE COOLING SYSTEM (CONT’D) Figure 10-70-4 Removing And Replacing The Coolant WARNING AVOID BURNS Do not remove radiator cap when the engine is hot. You can be seriously burned. W-2070-1203 Open the engine cover. S6529 Figure 10-70-3 Remove the radiator cap (Item 1) [Figure 10-70-4]. Figure 10-70-5 S7479 Remove the cap (Item 1) [Figure 10-70-3] from the...

  • Page 33: Checking Level

    ENGINE COOLING SYSTEM (CONT’D) Check the coolant level in the coolant reservoir. Removing And Replacing The Coolant (Cont’d) Figure 10-70-6 Mix the coolant in a separate container. NOTE: The cooling system is factory filled with propylene glycol (PG) coolant. DO NOT mix propylene glycol with ethylene glycol.
  • Page 34 Page Intentionally Left Blank MF9205 10-70-4 1857 768 M1 Workshop Manual...

  • Page 35: Fuel System

    FUEL SYSTEM Filling The Fuel Tank Fuel Specifications WARNING Use only clean, high quality diesel fuel, Grade No. 2 or Grade No. 1. AVOID INJURY OR DEATH The following is one suggested blending guideline which Stop and cool the engine before adding fuel. NO should prevent fuel gelling problems in cold temperatures: SMOKING! Failure to obey warnings can cause an explosion or fire.

  • Page 36: Fuel Filter

    FUEL SYSTEM (CONT’D) Fuel Filter Figure 10-80-2 S3734 correct service interval. (See SERVICE SCHEDULE on Page 10-50-1.) Loosen the drain (Item 1) [Figure 10-80-2] at the bottom of the filter element to remove water from the filter. Remove the filter element (Item 2) [Figure 10-80-2]. Clean the area around the filter housing.

  • Page 37: Engine Lubrication System

    ENGINE LUBRICATION SYSTEM Run the engine until it is at operating temperature. Stop the engine. Checking Engine Oil Figure 10-90-3 Check the engine oil level every day before starting the engine for the work shift. Figure 10-90-1 S6568 Remove the oil plug (Item 1) [Figure 10-90-3] at the bottom of the engine compartment.
  • Page 38 ENGINE LUBRICATION SYSTEM (CONT’D) Figure 10-90-6 Replacing Oil And Filter (Cont’d) Figure 10-90-4 S3728 Remove the fill cap (Item 1) [Figure 10-90-6]. S2690 Put oil in the engine. (See Fluid Capacities on Page SPEC-10-4.) (See Oil Chart on Page 10-90-1.) Open the engine cover (Item 1) [Figure 10-90-4].

  • Page 39: Hydraulic / Hydrostatic System

    HYDRAULIC / HYDROSTATIC SYSTEM Replacing The Hydraulic / Hydrostatic Filters Checking And Adding Fluid For the correct service interval for replacing the hydraulic / hydrostatic filters. (See SERVICE SCHEDULE on Page Use only recommended fluid in the hydraulic system. (See 10-50-1.) HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS on Page SPEC-50-1.)

  • Page 40: Replacing Hydraulic Fluid

    HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) WARNING Replacing Hydraulic Fluid Use only recommended fluid in the hydraulic system. (See AVOID INJURY OR DEATH HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS Always clean up spilled fuel or oil. Keep heat, flames, on Page SPEC-50-1.) sparks or lighted tobacco away from fuel and oil. Failure to use care around combustibles can cause Stop the machine on a level surface.
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