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Mouvex SLC24 і Installation Operation & Maintenance

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SLC24 i - SLC36 i - SLC45 i
SL Series pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions.
In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of MOUVEX, warranty
will be canceled.
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
contact@mouvex.com - www.mouvex.com
PUMPS
WARRANTY :
INSTRUCTIONS 1004-D00 e
Section
1004
Effective
July 2018
Replaces
November 2017
Original instructions
INSTALLATION
OPERATION
MAINTENANCE
Your distributor :

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Summary of Contents for Mouvex SLC24 і

  • Page 1 SL Series pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions. In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of MOUVEX, warranty will be canceled.

  • Page 2: Table Of Contents

    ECCENTRIC PISTON PUMP MOUVEX PRINCIPLE SAFETY INSTRUCTIONS, STORAGE, INSTALLATION AND MAINTENANCE SLC24 i - SLC36 i - SLC45 i MODELS USED PRESSURE UNITS TECHNICAL CHARACTERISTICS Unit without suffix : Differential pressure, for example, pressure difference between - Maximum pump speed : 460 rpm equipment suction and discharge.

  • Page 3: Overall Dimensions

    1. OVERALL DIMENSIONS NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 3/29...
  • Page 4 1. OVERALL DIMENSIONS (continued) NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 4/29...
  • Page 5 1. OVERALL DIMENSIONS (continued) NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 5/29...
  • Page 6 1. OVERALL DIMENSIONS (continued) NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 6/29...
  • Page 7 1. OVERALL DIMENSIONS (continued) NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 7/29...

  • Page 8: Installation

    4 STANDARD 2.1 Installation design 2.1.1 Pump To obtain the service expected from a MOUVEX pump, regarding both performance and longevity, it is vital that the type of pump, its speed and the materials used for its construction are determined as a function of the pump output, its installation and operating conditions.

  • Page 9: Orientation Of The Pump Ports

    Make sure piping, vessels valves and other installation correct direction of rotation. devices are carefully cleaned before mounting. • MOUVEX pumps are self priming. However, if line emptying should be avoided and/or if suction lift is high, a foot valve can be added.

  • Page 10: Hoisting Devices

    Hazardous pressure can cause The following instructions apply to pumps delivered with personal injury a bare shaft or for MOUVEX motor-driven pump units (if or property damage. the latter have no specific instruction notice). WARNING PUMPS OPERATING AGAINST A CLOSED...
  • Page 11 2. INSTALLATION (continued) 2.6.1 INSTALLATION OF UNITS 2.6.2 ALIGNMENT OF THE MOTOR/PUMP OR REDUCTION GEAR/PUMP SHAFTS WARNING WARNING BE CAREFUL WITH THE WEIGHT OF THE IF OPERATED WITHOUT THE SHAFT PARTS WHEN THEY ARE BEING GUARD, THERE IS CONSIDERABLE RISK REMOVED.
  • Page 12 2. INSTALLATION (continued) 2.6.5 CONTROL OF THE SENSE OF ROTATION Controlling the alignment at each stage of the installa- tion is important to be sure that none of these stages have generated stresses on the unit or the pump : WARNING •...

  • Page 13: Utilisation

    For any pure water pumping during process or cleaning operations, consult Mouvex imperatively. NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 13/29...

  • Page 14: Slc24 / Slc36 : Clean In Place (Cip) & Sterilisation In Place (Sip)

    4. SLC24 / SLC36 : CLEAN IN PLACE (CIP) & STERILISATION IN PLACE (SIP) 4.1 General 4.3 Pumps arranged in series On-site cleaning (CIP) of an installation is undertaken by This type of assembly is preferred in all cases. It circulating various cleaning solutions through the equip- ensures optimal cleaning for the pump and makes use ment parts.

  • Page 15: Pumps Arranged In Parallel

    4. SLC24 / SLC36 : CLEAN IN PLACE (CIP) & STERILISATION IN PLACE (SIP) (continued) 4.4 Pumps arranged in parallel For applications where cleaning is easy and the differen- Max pressure tial pressure of, the SLC24 / SLC36 pump is lower than 3 barg (43,5 psig) 2 bar (29 psi) during this operation, assembly in parallel is authorised.

  • Page 16: Successive Cycles

    4. SLC24 / SLC36 : CLEAN IN PLACE (CIP) & STERILISATION IN PLACE (SIP) (continued) 4.5 Successive cycles 4.6 Sterilisation In Place (SIP) Generally, the most efficient CIPs comprise 5 stages : The SLC24 / SLC36 pumps are perfectly adapted to all 1.

  • Page 17: Opening Of The Pump

    6. OPENING OF THE PUMP WARNING WARNING DISCONNECTING THE FLUID OR PRES- TAKE ALL NECESSARY MEASURES TO SURE CONTAINMENT COMPONENTS RENDER ANY START-UP, EVEN ACCI- DURING PUMP OPERATION CAN CAUSE DENTAL, OF THE PUMP DURING THE SERIOUS PERSONAL INJURY, DEATH OR WORK IMPOSSIBLE.

  • Page 18: Checking Of Parts

    (3,720) As changes in the pump's efficiency depend on the conditions of use (pressure, rotation speed, liquid pum- ped, etc.), MOUVEX recommends that users define the monitoring ranges and the preventive maintenance schedule according to their own experience. • Screw the lifting hook in the tapped hole of the cylinder, provided for this purpose and tighten the screw in the location of the lifting ring.
  • Page 19 6. OPENING OF THE PUMP (continued) Before putting back the piston on the pump, eliminate Do not retouch any other surface of the piston by these asperities by filing and finishing with fine sandpaper any mean as it can degrade pump performance and (No 320 grain or equivalent), taking care of not scratching reliability.

  • Page 20: Assembly Of Cylinder/Piston

    7. ASSEMBLY OF CYLINDER/PISTON • Check the state of the seals 205, 305, 306, 113 and replace • Hold the piston 301 with a 85 Open-end spanner or a mon- them if necessary. key wrench and screw-up the nut 304 after mounting the seal 305 on to the rear face (M24 : 200 Nm).

  • Page 21: Protection Of The Bellows

    8. PROTECTION OF THE BELLOWS PUMP WITH BELLOWS MONITORING SYSTEM BY WARNING ATEX PRESSURE SWITCH DO NOT HIT THE PRESSURE SWITCH AND THE CONNECTIONS. BE CAREFUL WITH THE WEIGHT OF THE DO NOT REMOVE THE PRESSURE SWITCH. PARTS WHEN THEY ARE BEING REMOVED. DO NOT UNCOUPLE THE HOSE BETWEEN PRESSURE The weight ot the parts SWITCH AND BEARING.
  • Page 22 8. PROTECTION OF THE BELLOWS (continued) Jacketed version : • With the help of a mallet, lightly tap the large flange 104 to free the tube 101B from the transmission hub 596. PUMP WITHOUT BELLOWS MONITORING SYSTEM • Remove the tube 101B while taking care of impact. •...

  • Page 23: Changing The Lip Seal

    • If the seal face is marked, change the ring 507. Break the ring with a chisel then fit a new ring after heating it at 90°C (in an oil bath or at HF). * Standard oils provided by MOUVEX (Safety data sheet is supplied on inquiery) : CS05 Food synthetic oil CS23 Silicone free oil for transmission * Other oil provided by customer.

  • Page 24: Changing The Orientation Of The Ports

    10. CHANGING THE ORIENTATION OF THE PORTS 10.3 Flanges dismantling WARNING • Remove the three screws 136. BE CAREFUL WITH THE WEIGHT OF THE PARTS WHEN THEY ARE BEING REMOVED. The weight ot the parts can be dangerous and may provoke bodily injuries or material damages.

  • Page 25: Draining Of Bearing

    • Check oil level that the level is between 1 and 5 mm above the shaft. • Screw back the breather 715. * Standard oils provided by MOUVEX (Safety data sheet is supplied on inquiery) : CS05 Food synthetic oil CS23 Silicone free oil for transmission * Other oil provided by customer.

  • Page 26: Storage

    fluids can cause serious injury. MOUVEX pumps and motor-driven pumps are well lubri- cated when delivered to protect the internal parts during brief storage in a building where : In all cases, the oil should be replaced after more than two years after its commissioning.

  • Page 27: Troubleshooting

    14. TROUBLESHOOTING ZERO OR INSUFFICIENT FLOW PRELIMINARY CHECKS Make sure that the plastic plugs have been taken away from the ports of the pump and that the pump is running (defective drive, damaged motor, etc., faulty transmission : broken coupling, sliding belt, worn or poorly coupled clutch, etc.).
  • Page 28 14. TROUBLESHOOTING (continued) ABNORMAL HEATING OF BEARINGS This heating can be caused by : - excessive tension in the transmission (belt or chain) on the pump shaft. - excessive pulling on the pump flanges by the piping (in this case, it must have been necessary to force the piping into position to connect it to the pump).

  • Page 29: Certificate Of Conformity

    15. CERTIFICATE OF CONFORMITY NT 1004-D00 07 18 SLC24 i - SLC36 i - SLC45 i e 29/29...

This manual is also suitable for:

Slc36 іSlc45 і

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