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Blizzard 810SS Assembly & Operation Manual

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BLIZZARD
®
P O W E R P L O W
Assembly & Operation Manual
Model 810SS Snowplow

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Summary of Contents for Blizzard 810SS

  • Page 1 BLIZZARD ® P O W E R P L O W Assembly & Operation Manual Model 810SS Snowplow...
  • Page 2 Congratulations on purchasing the most advanced all-season skid steer snowplow Snowplow Operation attachment available! The Blizzard Power Warning! Plow Model 810SS is clearing new trails for innovative design, rugged durability, 1999 Plow Assembly Instructions quality craftsmanship and superior per- Unpacking & Inspection formance.
  • Page 3 Snowplow Operation Your Blizzard Skid Steer Power Plow is the most advanced and versatile snow- plow on the market. The easy to use controls allow you to automatically adjust the plow blade and wings into an infinite number of plowing positions. Review the illustrations below to determine the best position for your plowing needs.
  • Page 4 In the event of a hydraulic leak, lower load or relieve hydraulic pressure before loosening fittings. If injured, seek emergency medical help immediately. Blizzard Power Plow is protected by U.S. Patents 5,899,007 and 5,638,618. Other patents pending. 1096-2-00 Should the WARNING! label or any of the labels...

  • Page 5: Unpacking And Inspection

    Assembly Instructions - 1999 Unpacking & Inspection Your Blizzard Power Plow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department toll free at 1-888-680-8600.

  • Page 6: Moldboard Assembly

    Congratulations! You have successfully completed the first stage of assembly 3/8"-16 44 ft-lbs 7/16"-14 70 ft-lbs for the Blizzard Power Plow Model 810SS. In the next section you will assemble M12 x1.75 88 ft-lbs the A-frame and the components that are attached to it. 1/2"-13 107 ft-lbs M14 x 2.0...

  • Page 7: A-Frame Assembly

    1-1/2 flats (faces) for proper installation. ORIFICE-1 Angle Left Angle Right Left Slide Box Retract Left Slide Box Extend BLIZZARD CORPORATION The Sequencing Valve & Hydraulic Hose Identification Guide (left) is located under the 1097-2-00 A-frame cover. Once the adapters have been installed on the manifold, begin to install the HYDRAULIC HOSES.

  • Page 8: Testing The Snowplow

    Flat-Face Couplings Congratulations on a successful assembly and installation! Once all of the blade functions have been tested, your Blizzard Power Plow is ready for action. Should you need additional support during a plow assembly, contact our Customer 06 Assem. Instructions - Testing The Snowplow...
  • Page 9 Mounting & Dismounting Instructions Prior to operating your Power Plow, review the Mounting & Dismounting Instructions label at the driver’s side rear of the moldboard (shown below). SKID STEER MOUNTING & DISMOUNTING INSTRUCTIONS MOUNTING DISMOUNTING 1.) Position the skid steer close to the plow attachment and align the mounting 1.) Lower the plow on a flat, level surface and turn the engine off.

  • Page 10: Regular Maintenance

    6. Lubricate the inner slide box with liquid white lithium grease. This will provide free travel for both slide boxes. 7. Clean and cover deep scratches or exposed metal with white Blizzard touch-up paint. Contact your local dealer for availability.
  • Page 11 Lubricate all exposed hydraulic cylinder rod ends with liquid white lithium grease. Touch-up all rust spots or chipped paint with white Blizzard paint. Contact your local dealer for availability. Change the hydraulic fluid in your skid steer as indicated by the mainte- nace table in your Owner’s Manual.
  • Page 12 1999 Plow Specifications Moldboard Cylinders Length ..................8' Angle Cylinders ................2 Thickness ..............12 Gauge Stroke ....................10" Height ..................29" Ram Diameter................1-3/4" Reinforcement ............4 Ribs @ 1/4" Bore Diameter ..................2" Cutting Edge..............3/8" x 6" Finish............Powder Coat - White Slide Box Cylinders ................2 Stroke ....................12" Wings Ram Diameter ..................1"...
  • Page 13 Notes Date of Purchase Dealer/Distributor Telephone Number Snowplow Serial Number Notes 11...
  • Page 14 Non-skid, Rubber Grip 61033 3/8"-16 x 1" Grade 8 YZ Hex Cap Screw 61016 3/8", 13/16" O.D., 13/32" I.D. YZ SAE Mil-Carb, High-Strength Washer 61222 3/8" YZ High Alloy Split Lock Washer 12 1999 Model 810ss Parts List (1 of 2)
  • Page 15 61170 WARNING! Label 61210 810SS Hardware Kit - Kit Includes: (2) - 56, 57, (4) - 8, 15, 48, 49, (7) - 68, 60088 810SS Hydraulic Adapter Kit - Kit Includes: (2) - 62, (4) - 38, (6) - 41...
  • Page 16 Corporation offers a one-year limited warranty for all snowplows and accessories. Blizzard Corporation does not warranty non-Blizzard Power Plow service parts and accessories or damage resulting from the use of these unauthorized items. The Blizzard Power Plow is protected by U.S. patents 5,638,618 and 5,899,007. Other patents pending.
  • Page 17 WIRE HARNESS COMPONENTS NOT ILLUSTRATED Ref. Part Qty. Part Description 62085 16 AWG Socket Solid Contact 62086 7/8" Female Push-On, Blue, Nylon Insulated (16-14 AWG) 62087 1" Female Push-On, Yellow, Nylon Insulated (12-10 AWG) 62088 1-1/4" Step Down Butt Connector, Yellow/Blue Strp. Vinyl Insulated (16-14 to 12-10 AWG) 62089 3"...
  • Page 18 16 Diagram - 1999 Manifold Detail...
  • Page 19 1999 Hydraulic Manifold Schematic 17...
  • Page 20 A B C D E F A B C D E F 18 Diagram - Plow Harness (Cylin. Conn.) w/Diode Packs...
  • Page 21 Diagram - Plow Harness (Cylindrical Conn.) 19...
  • Page 22 PIN G – GREEN GREEN PIN B – BLACK BLACK = S9 PASS. RETRACT GROUND = S4 L. ANGLE GROUND 810SS PLOW HARNESS (CYLINDRICAL CONNECTOR) = S10 WITH DIODE PACKS PASS. EXTEND GROUND SEE DIAGRAM ON PAGE 18 GREEN BROWN PURPLE YELLOW...
  • Page 23 Assembly Instructions - 2000/01 Unpacking & Inspection Your Blizzard Power Plow has been packaged to withstand transit and weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department toll free at 1-888-680-8600.
  • Page 24 Congratulations! You have successfully completed the first stage of assembly 3/8"-16 44 ft-lbs 7/16"-14 70 ft-lbs for the Blizzard Power Plow Model 810SS. In the next section you will assemble M12 x1.75 88 ft-lbs the A-frame and the components that are attached to it. 1/2"-13 107 ft-lbs M14 x 2.0...
  • Page 25 Size (foot-pounds) (F.F.F.T.) Left Slide Box Retract Left Slide Box Extend 7/16 -20 15 ± 1.0 2.5 ±.25 9/16 -18 18 ± 2.0 2.5 ±.25 BLIZZARD CORPORATION 1097-2-00 Torque Table for O.R.B. Adapters Port Assembly Original Torque Assembly Thread Size (foot-pounds) (F.F.F.T.)
  • Page 26 Electrical Assembly - Plow Wire Harness Coil Positioning Coil Manifold Labeling Stamping Begin the installation by connecting the 12VDC RED WIRE LEAD COILS on the COIL HARNESS to the SOLENOID CARTRIDGES on the manifold. Install each coil to its respective cartridge valve by matching the number on the coil to the stamped number on the manifold.
  • Page 27 Congratulations on a successful assembly and installation! Once all of the blade functions have been tested, your Blizzard Power Plow is ready for action. Should you need additional support during a plow assembly, contact our Customer Service Department toll free at 1-888-680-8600.
  • Page 28 6. Lubricate the inner slide box with liquid white lithium grease. This will provide free travel for both slide boxes. 7. Clean and cover deep scratches or exposed metal with white Blizzard touch-up paint. Contact your local dealer for availability.
  • Page 29 Lubricate all exposed hydraulic cylinder rod ends with liquid white lithium grease. Touch-up all rust spots or chipped paint with white Blizzard paint. Contact your local dealer for availability. Change the hydraulic fluid in your skid steer as indicated by the mainte- nace table in your Owner’s Manual.
  • Page 30 2000/01 Plow Specifications Moldboard Cylinders Length ..................8' Angle Cylinders ................2 Thickness ..............12 Gauge Stroke ....................10" Height ..................29" Ram Diameter................1-3/4" Reinforcement ............4 Ribs @ 1/4" Bore Diameter ..................2" Cutting Edge ............3/8" x 6" (1080) Finish............Powder Coat - White Slide Box Cylinders ................2 Stroke ....................12"...
  • Page 31 Notes Date of Purchase Dealer/Distributor Telephone Number Snowplow Serial Number Notes 29...
  • Page 32 3/8" x 25" Hydraulic Hose (#2) - Plow Angle, Passenger’s Side 70014 A-frame Assembly: (1) - 68 & 69A 70013 A-frame Weldment 70008 A-frame Cover Assembly: (1) - 69, 70 & 99 70002 A-frame Cover 70021 Non-skid, Rubber Grip 30 2000/01 Model 810ss Parts List (1 of 2)
  • Page 33 810SS Hardware Kit - Kit Includes: (2) - 58, 59, (4) - 47, 50-52 60088 810SS Hydraulic Adapter Kit - Kit Includes: (2) - 65, (4) - 37, (6) - 40 2000/01 Model 810ss Parts List (2 of 2) 31...
  • Page 34 Blizzard Corporation offers a one-year limited warranty for all snowplows and accessories. Blizzard Corporation does not warranty non-Blizzard Power Plow service parts and accessories or damage resulting from the use of these unauthorized items. The Blizzard Power Plow is protected by U.S. patents 5,638,618 and 5,899,007. Other patents pending.
  • Page 35 Assembly: (1) - 62107, 62045, (7) - 82, (8) - 62097, (10) - 62096 62107 810SS Heavy-Duty Coil Wire Lead Wire Harness 62101 810SS Wire Harness (Cyl. Connector) Assembly: (1) - 62102, 62078, 62099, (7) - 82, 62085, 62102 810SS Wire Harness (Cylindrical Connector) 62078...
  • Page 36 34 Diagram - 2000/01 Manifold Detail...
  • Page 37 2000/01 Hydraulic Manifold Schematic 35...
  • Page 38 36 Diagram - Pistol Grip Control Wire Harness...
  • Page 39 Pistol Grip Control Harness Wire Schematic 37...
  • Page 40 38 Diagram - 810ss Extension Wire Harness...
  • Page 41 810ss Extension Wire Harness Wire Schematic 39...
  • Page 42 40 Heavy-Duty Coil Wire Lead Harness...
  • Page 43 HD Coil Wire Lead Harness Wire Schematic 41...

  • Page 44: Troubleshooting Guide

    Troubleshooting Guide Prior to diagnosing your Power Plow, verify that all connectors (cylindrical connector, plastic electric connectors, ground and power wire terminals, coil wire lead and extension harnesses) are free of corrosion and are well lubricated with white lithium grease. Insuring that all connectors are in good working order will save time in determining your snowplow attachment’s service needs.
  • Page 45 Problem Probable Cause(s) Suggested Remedy Wing will not move. Control station, wire harness or cables may be loose or Verify control station, wire harness and all cables are improperly connected. securely connected. Clean if necessary. No power to the cartridge valve. Verify S1 &...

  • Page 46: Limited Consumer Warranty

    1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc. 2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer. 3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage.

  • Page 47: Commercial Warranty

    1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc. 2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer. 3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage.
  • Page 48 Blizzard, Blizzard Corporation, Power Plow, WidePass and BucketBlade [906] 482-5555 are trademarks of Blizzard Corporation. Blizzard is registered in the United States Patent and Trademark Office. The Blizzard Power Plow is [906] 482-5445 Fax protected by U.S. patents 5,638,618 and 5,899,007 . Other patents pending.