Blizzard POWER PLOW 810-1 Installation Instructions & Owner's Manual
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Blizzard POWER PLOW 810-1 Installation Instructions & Owner's Manual

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Model 810-1 POWER PLOW
Installation Instructions & Owner's Manual
See your BLIZZARD
specifi c vehicle application recommendations
before installation. The Power Match selection
system has specifi c vehicle and snowplow
requirements.
Read this document before installing the
snowplow.
Read this document before operating or
servicing snowplow.
This manual supersedes all editions with an earlier date.
A DIVISION OF DOUGLAS DYNAMICS, LLC
™
CAUTION
sales outlet/website for
®
CAUTION
CAUTION
Lit. No. 68251, Rev. 09
Snowplow
May 1, 2021

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Summary of Contents for Blizzard POWER PLOW 810-1

  • Page 1 Lit. No. 68251, Rev. 09 Model 810-1 POWER PLOW Snowplow ™ Installation Instructions & Owner's Manual CAUTION See your BLIZZARD sales outlet/website for ® specifi c vehicle application recommendations before installation. The Power Match selection system has specifi c vehicle and snowplow requirements.

  • Page 2: Preface

    Failure to do so may aff ect your warranty coverage. When service is necessary, your local BLIZZARD distributor knows your snowplow best. Contact your BLIZZARD outlet for maintenance, service, or any other assistance you may require.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PREFACE ..............2 POWER HITCH™ SYSTEM INSTRUCTIONS ..30 SAFETY ..............4 TESTING YOUR SNOWPLOW ......31 VEHICLE APPLICATION INFORMATION .... 7 HEADLAMP AIMING ..........33 OPERATION .............. 8 MAINTENANCE ............34 UNPACKING & INSPECTION ........9 TECHNICAL SPECIFICATIONS ......

  • Page 4: Safety

    SAFETY SAFETY DEFINITIONS WARNING/CAUTION AND INSTRUCTION LABELS WARNING Become familiar with and inform users about the Indicates a potentially hazardous situation warning and instruction labels on the back of the that, if not avoided, could result in death or blade. serious personal injury.
  • Page 5 Plowing speed should not exceed 10 mph components. Failure to do this could result in (16 km/h). serious personal injury. CAUTION WARNING See your BLIZZARD outlet for application ® You can die or be seriously injured. Keep recommendations. hands and feet away from hitch mechanism...
  • Page 6 SAFETY PERSONAL SAFETY VENTILATION • Remove ignition key and put the vehicle in PARK WARNING or in gear to prevent others from starting the Vehicle exhaust contains lethal fumes. vehicle during installation or service. Breathing these fumes, even in low •...

  • Page 7: Vehicle Application Information

    • BLIZZARD Power Match selection system is If ballast is required, it is important that it be secured based on available vehicle capacity for snowplow properly behind the rear axle.

  • Page 8: Operation

    OPERATION Your POWER PLOW™ snowplow is the most A. Compact Position advanced and versatile snowplow on the market. The (8' or 8'6" Blade Width) easy-to-use controls allow you to automatically adjust • Primary position when transporting the the snowplow blade and wings into an infi nite number snowplow of plowing positions.

  • Page 9: Unpacking & Inspection

    UNPACKING & INSPECTION Your POWER PLOW™ snowplow has been packaged Once you have inspected all parts and removed all to withstand transit and weather related damage. packaging materials, your snowplow is ready to be Fully inspect all components upon receipt of your fully assembled.

  • Page 10: Torque Specifications

    TORQUE SPECIFICATIONS TORQUE CHART CAUTION Read instructions before assembling. Fasteners should be fi nger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including proper personal protective safety equipment. Grade Identifi cation for J429–Grade 8 Bolt Grade Identifi...
  • Page 11 TORQUE SPECIFICATIONS 37° JIC Flare Torque Values ft-lb Turns Size Assembly Steps min–max 6–7 1. Make sure that the tubing and threads are clean. 8–9 2. Lubricate the threads with 10W hydraulic fl uid. 11–12 3. Hand tighten the nut/sleeve to approximately 30 in-lb. 14–15 4.

  • Page 12: Moldboard & A-Frame Assembly

    MOLDBOARD & A-FRAME ASSEMBLY 1. Remove the dust cap from both of the slide (connected to the slide box cylinders) through the box cylinders located at the center/rear of the 1-1/2" diameter rubber grommet openings in the moldboard. Attach one 9/16" male ORB connector front face of the pivot beam.
  • Page 13 MOLDBOARD & A-FRAME ASSEMBLY 5. Mount the kickstand to the end of the pivot beam (driver-side) using the 1/2" x 4-1/2" carriage bolt provided. The spring, bushing, and locknut are located on the inside of the pivot beam. Review the diagrams below and to the right. To pivot the kickstand, pull the spring-loaded leg out and rotate it until the pin locks into place.
  • Page 14 MOLDBOARD & A-FRAME ASSEMBLY 6. Position each angle cylinder with the rod 8. Remove the plastic dust caps from the hydraulic end of the cylinder in the pivot beam and lift cylinder ports. Attach one 9/16" 45° adjustable the hydraulic hose port facing away from elbow ORB adapter (B60272) to the driver side the A-frame.
  • Page 15 MOLDBOARD & A-FRAME ASSEMBLY 9. Remove the draw latch mount pin, spacer, and NOTE: The A-frame latch, located at the cotter pin from the draw latch assembly. By rear/center of the A-frame, should be raised removing this pin, the inner draw latch plates can up to insert the draw latch mount pin.
  • Page 16 MOLDBOARD & A-FRAME ASSEMBLY 10. Assemble the manifold. The manifold, pump, NOTE: Before mounting the pump, angle the and coil harness have been connected at the hinged bracket as needed and tighten the bracket factory; however, the manifold contains several hardware to lock it in place.
  • Page 17 MOLDBOARD & A-FRAME ASSEMBLY 13. Secure the manifold to the A-frame. Remove the 14. Hook each extension spring to the receiving holes washers, split lock washers, and cap screws from on the pivot beam and attach the opposite end of the manifold and align the mount holes with the the spring to its respective spade bolts.

  • Page 18: Electrical & Hydraulic Systems

    GENERAL SYSTEM SCHEMATICS ELECTRICAL SCHEMATIC HYDRAULIC SCHEMATIC LEFT SLIDE BOX RIGHT SLIDE BOX RIGHT ANGLE LIFT CYL. LEFT ANGLE RAISE LOWER 3000 PSI 1500 PSI 1500 PSI 1700 PSI 1700 PSI 50 PSI 50 PSI 50 PSI 50 PSI Lit. No. 68251, Rev. 09 May 1, 2021...

  • Page 19: Hydraulic Guide

    HYDRAULIC GUIDE Hydraulic Valve & Hose Port Guide Models 810 & 8611 HYDRAULIC HOSES Port Function If being used with auxiliary hydraulics, recommended for systems having a flow rated at 4–30 gallons per minute (gpm) and a Angle Right – Driver-Side Cylinder maximum pressure rating of 3,000psi.

  • Page 20: Harness Plugs

    12 (+) VDC FUSED BLUE BROWN/WHITE ORANGE LIGHT GREEN WHITE BLACK PINK/BLACK VEHICLE HARNESS PLUG (2005) FACE VIEW LOOKING AT FEMALE CONNECTOR FEMALE TERMINALS BLIZZARD HARNESS PLUG (PLO W) WIRE STRIPE COLOR COLOR COLOR FUNCTION (PINK) (BLACK) PIN NUMBER BLACK...

  • Page 21: Electrical Installation-Snowplow Side

    ELECTRICAL INSTALLATION — SNOWPLOW SIDE 1. Connect the red power wire from the snowplow harness to the pump motor terminal stud. Hardware provided on pump. 2. Place the 3/8" lock washer, the black ground wire (from the harness), and the red ground wire on the coil harness (from the manifold) over the tapped hole on the pump and secure with 3/8"...

  • Page 22: Electrical Schematics-Snowplow Side

    ELECTRICAL SCHEMATICS — SNOWPLOW SIDE Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 23 ELECTRICAL SCHEMATICS — SNOWPLOW SIDE Lit. No. 68251, Rev. 09 May 1, 2021...

  • Page 24: Electrical Installation-Vehicle Side

    ELECTRICAL INSTALLATION — VEHICLE SIDE the eyelet terminal onto it. Attach the eyelet to the CAUTION remaining small terminal on the contactor. Secure Before drilling any holes, check the selected it with the hardware provided on the solenoid. area for wires, hoses, or other obstructions. NOTE: Do not fasten the harness to areas that 1.
  • Page 25 See your in the vehicle's electrical system to splice into. local BLIZZARD outlet for complete installation Position one end of the turn or run lamp wire into instructions for your vehicle undercarriage.

  • Page 26: Electrical Schematics-Vehicle Side

    ELECTRICAL SCHEMATICS — VEHICLE SIDE Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 27 ELECTRICAL SCHEMATICS — VEHICLE SIDE Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 28 ELECTRICAL SCHEMATICS — VEHICLE SIDE Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 29 ELECTRICAL SCHEMATICS — VEHICLE SIDE Lit. No. 68251, Rev. 09 May 1, 2021...

  • Page 30: Power Hitch™ System Instructions

    POWER HITCH™ SYSTEM INSTRUCTIONS Prior to operating your POWER PLOW™ snowplow, NOTE: If at any time the Mount and Dismount review the Mount and Dismount Instructions label on Instructions label, or any other label attached the back of the driver-side moldboard. to your snowplow, becomes illegible, promptly replace it.

  • Page 31: Testing Your Snowplow

    TESTING YOUR SNOWPLOW 1. Fill the hydraulic pump reservoir with 3. Align the POWER HITCH arm on the A-frame BLIZZARD Rapid Action Hydraulic Fluid until below the pushbeam, with the receiver plates in ® it is approximately 3/4" from the top of the tank.
  • Page 32 TESTING YOUR SNOWPLOW 4. Return to the interior of the vehicle to test the LED Float Light remaining functions of the snowplow. The system power on the control should be in the "ON" position. Raise the snowplow to its maximum height by pulling the joystick back (or down) or pressing the U button on the touchpad.

  • Page 33: Headlamp Aiming

    HEADLAMP AIMING Fully tighten the headlamp fasteners once correct e. Check the functioning of any automatic vehicle visual aim is achieved. leveling systems and specifi c manufacturer's instructions pertaining to vehicle preparation 1. Park the vehicle on a level surface 25 feet in front for headlamp aiming.

  • Page 34: Maintenance

    Lubricate all pins and bushings, inner slide box and A-frame latch with NLGI Grade 2 multipurpose lithium complex grease with molybdenum (MPGM) to maintain consistent operation. Clean and paint all scratches or exposed metal with BLIZZARD touch-up paint. ® Check the hydraulic fl uid level. Fill with fl uid to 3/4" from the top of the reservoir. Do not exceed this level.

  • Page 35: Technical Specifications

    Rocker Switch/Joystick or Touchpad Weight does not include undercarriage. Amperage Draw specifi cations are based on snowplow lift operation, at a shop temperature of 65°F, using BLIZZARD ® Rapid Action Hydraulic Fluid. Amperage will vary with temperature, fl uid viscosity and meter accuracy. Deadheading a plow function will result in signifi...

  • Page 36: Troubleshooting

    Short in the control or wire Disconnect the control in the cab. If the pump turns a BLIZZARD outlet can diagnose ® harness. OFF, there is a short in the electrical system.
  • Page 37 TROUBLESHOOTING Cause Solution Problem The angle pressure-relief valve is Check the pressure relief by testing the valve in-line set too low. NOTE: Increasing the with the cylinder. Attach a tee fi tting to the angle Snowplow will not stay angled pressure-relief setting will cause cylinder hydraulic adapter and connect the hose when plowing.

  • Page 38: Parts Lists

    MOLDBOARD & WING PARTS Item Part Description B52074-1 Moldboard 96281 Service Moldboard Assembly (incl. items 2, 3, 5–15, 17–25, 29–35, 39, 43, 95961, 95618 [2], 40714, 40715, 40716, 48208, 61536 [2], 95853 [6], 62263 [2], 56581, 60217 [2]) 59900 Label – Warning, Information B63160 Label –...
  • Page 39 MOLDBOARD & WING PARTS Item Part Description B61593 3/4-10 Hex Locknut B11989 Slide Box Extend/Retract Pin B61030 1/8 x 2-5/8 Hairpin Cotter B61198 5/8 ID, 3/4 OD x 1 Vinyl Cap, Black B55066 Slide Box – PS B51047 Wing Cutting Edge – PS 96326 Label, Graphics, Wing –...

  • Page 40: A-Frame And Pivot Beam Parts

    A-FRAME & PIVOT BEAM PARTS Item Part Description B52151 Pivot Beam 90601 1/4 x 1-1/2 Cotter Pin B41039 Kickstand Assembly (incl. items 3–10) B41047 Kickstand Foot B41038 Kickstand Leg 90665 1/2-13 x 1-1/4 Hex Cap Screw G8 90572 1/2 Flat Hardened Washer 90593 1/2-13 Hex Locknut GC Distorted Thread 42009...
  • Page 41 A-FRAME & PIVOT BEAM PARTS Item Part Description B60091 3/8 x 24 Hydraulic Hose, Plow Angle 56590 9/16-18 90° Adjustable Elbow Hydraulic Adapter ORB B60255 Hydraulic Cylinder, Plow Raise/Lower B40124 3/4 x 6 Clevis Pin B60273 Straight/45°, 3/8 x 17 Hydraulic Hose, Raise/Lower, Extend B60272 9/16-18 45°...

  • Page 42: Power Unit Parts

    POWER UNIT PARTS 35 36 Item Part Description B60402 Hydraulic Pump Assembly (incl. items 1–2, 4–14) B60433 Reservoir B60434 Motor, 12V DC B60435 Seal Kit B60436 Pump Assembly, 2.47cc/Rev B60437 Filter Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 43 POWER UNIT PARTS Item Part Description B60438 Reservoir Clamp B60439 Reservoir Screw B60345 Grommet B60346 Breather B60440 Relief Valve Assembly B60450 Tube, cut to length B60442 Elbow B60444 Elbow B60445 Brush Kit B60264 Manifold Assembly B60050 Hollow Hex Plug –6 SAE B60006 9/16-18 90°...

  • Page 44: Headlamps And Control Parts

    HEADLAMPS & CONTROL PARTS Item Part Description B62039 Plow Harness Assembly (incl. items 1–2, B62046, B62093, B61439, B62167) B62057 Plow Harness B62001 Weather Cap, Rubber – Snowplow Side B62046 Electric Connector, Female, Plastic B62093 Female Terminal 18–16 ga B61439 Cable Tie, 15" B62167 Diode Loop Harness B62215...
  • Page 45 HEADLAMPS & CONTROL PARTS Item Part Description B62000 Weather Cap, Rubber – Vehicle Side B62124 1/4 x 1-1/4 BUSS ARC Fuse 15A/32V B62212 Main Lighting Harness B62035 Weather Cap, Lighting Harness, Rubber B62144 Headlamp Relay, CB1-D-12V B62178 Heavy-Duty Motor Solenoid 12V DC, 225A B62056 Power Contactor Ground Wire 24"...

  • Page 46: Accessories And Kits

    ACCESSORIES & KITS 3. The emergency parts kit includes the most common replacement parts: angle cylinder hose, 1. The snowplow airfoil helps channel air fl ow to lift cylinder hose, hitch pin with hairpin cotter, your truck radiator during the long haul over the angle cylinder clevis pin with cotter, 90°...
  • Page 47 BLIZZARD zinc-free hydraulic fl uid maintains its viscosity to temperatures as low as –25°F. BLIZZARD hydraulic fl uid is available by the quart, gallon, or 55-gallon drum. Experience increased power and speed in all...
  • Page 48 A ballast retainer kit is BLIZZARD poly edges resist gouging, provide ® available from your BLIZZARD outlet, PN 62849. superior wear life, and eff ectively reduce plowing noise. Ideal for all plowing conditions. Edges are NOTE: The ballast retainer kit is for snowplow shipped with mounting hardware.
  • Page 49 BLIZZARD Rapid Action Hydraulic Fluid (quart) ® B63072 BLIZZARD Rapid Action Hydraulic Fluid (gallon) B63091 BLIZZARD Rapid Action Hydraulic Fluid (drum – 55 gallons) B63078 Pedestal Mount Kit B60310 Central Hydraulic Valve Block B61536 Polyurethane Moldboard and Wing Cutting Edges (with hardware) B61219 POWER PLOW™...
  • Page 50 NOTES Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 51 NOTES Lit. No. 68251, Rev. 09 May 1, 2021...
  • Page 52 Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal.

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