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Blizzard POWER PLOW 810 Assembly & Operation Manual

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BLIZZARD
®
P O W E R P L O W
Assembly & Operation Manual
Blizzard Power Plow Snowplow
Model 810

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Summary of Contents for Blizzard POWER PLOW 810

  • Page 1 BLIZZARD ® P O W E R P L O W Assembly & Operation Manual Blizzard Power Plow Snowplow Model 810...
  • Page 2 Introduction Table of Contents Congratulations on purchasing the most advanced snowplow available! The Blizzard Power Plow is clearing Snowplow Operation Warning! new trails for innovative design,rugged durability, quality craftsmanship and Assembly Instructions superior performance. Our exclusive Unpacking & Inspection products are manufactured and tested Moldboard &...
  • Page 3 www.storksplows.com Snowplow Operation Your Power Plow is the most advanced and versatile snowplow on the market. The easy to use controls allow you to automatically adjust the plow blade and wings into an infinite number of plowing positions. Review the illustrations below to determine the best position for your plowing needs.
  • Page 4 Calumet, MI 49913 Blizzard Power Plow is protected by U.S. Patent 5,899,007 , U.S. Patent 5,638,618. Other patents pending. BLZ 1005 Should the WARNING! label or any of the labels...
  • Page 5 Assembly Instructions Unpacking & Inspection Your Blizzard Power Plow has been packaged to withstand transit and Date of Purchase weather related damage. Fully inspect all components upon receipt of your plow. In the event of shipping damage or missing parts, immediately contact our Customer Service Department toll free at 1-888-680-8600.
  • Page 6 www.storksplows.com Moldboard & A-frame Assembly 1. Begin the moldboard assembly by positioning the PIVOT BEAM and A-FRAME near the connecting points at the rear of the blade between the two center support ribs. Feed the right and left group of HYDRAULIC HOSES protruding from the SLIDE BOX through the 1-1/2"...
  • Page 7 www.storksplows.com 5. Next, remove both of the plastic dust caps from the HYDRAULIC LIFT Draw Latch Assembly CYLINDER ports. Attach one 7/16"-20 x 7/16"-20 45˚ ADJUSTABLE The draw latch consists of a series of intercon- ELBOW O.R.B. ADAPTER to the driver’s side port and one 7/16"-20 x nected plates and pins that attach to the A-frame 7/16"-20 MALE O.R.B.
  • Page 8 www.storksplows.com lift/lower cylinder rod and insert the 3/4" x 2-1/2" pin through the plates and cylinder rod. Note: The A-FRAME LATCH, located at the rear center of the A-frame, should be in the down position. Pull the A-FRAME LATCH A-Frame PULL PIN out and rotate the latch clockwise if it is in the raised position.
  • Page 9 www.storksplows.com Sequence Valve & Hydraulic Hose Stamped Identification Guide Number SEQUENCE VALVES Sequence Valve Function L-WINGEXT Left Wing Cylinder Extend L-SLDRET Left Slide Cylinder Retract R-WINGEXT Right Wing Cylinder Extend R-SLDRET Right Slide Cylinder Retract HYDRAULIC HOSES Port Function Right Angle - Left Cylinder Left Angle - Right Cylinder Raise - Lift Cylinder (Base) Lower - Lift Cylinder (Rod)
  • Page 10 www.storksplows.com the driver’s side. Note: Both of the prongs should be facing up. Align the outside hole on the diode bracket with the holes on the A-frame and manifold. Properly replace and tighten all hardware. 12. Hook each EXTENSION SPRING to the 3/4" diameter receiving holes located on the pivot beam and connect the opposite end of the spring to their respective SPADE BOLTS.
  • Page 11 Repeat the AAS-3 Headlight Relay w/Surge Suppression splice procedure for the remaining wire. The passenger’s side directional Blizzard P/N 62125 Vendor P/N 90-9055-00-B-TR/SS light assembly requires the same installation; however, only one wire, the PINK, turn light, needs to be spliced.
  • Page 12 www.storksplows.com 6. After the headlight adapters have been installed, attach the POWER CONTACTOR to the driver’s side wheel well or engine fan guard using two 12-14 x 3/4" hex washer self-drilling screws. Note: Some model vehicles provide mount locations for accessory components. The power contactor should be installed with the posts facing up.
  • Page 13 www.storksplows.com plug prior to installation on the light tower. Connect the terminals from the plow lights to the terminals on the vehicle wire harness. Repeat the installation for the opposite headlight. 13. Next, position the ROCKER SWITCH CONTROL STATION on the front radius of the seat.
  • Page 14 Congratulations on a successful assembly and installation! Once all of the blade and electrical functions have been tested your Blizzard Power Plow is ready for action. Should you need additional support during a plow assembly or undercarriage installation, contact our Customer Service Department 12 Assem.
  • Page 15 www.storksplows.com Mounting & Dismounting Instructions Prior to operating your Power Plow, review the Mounting & Dismounting Instructions label at the driver’s side rear of the moldboard (shown below). MOUNTING & DISMOUNTING INSTRUCTIONS A-Frame Latch Lock Pin MOUNTING 1. Position vehicle close to the plow and align mounting points on the undercarriage and A-frame.
  • Page 16 Regular Maintenance Maintenance Performed Date Your Blizzard Power Plow snowplow has been designed for years of rugged, dependable service with low maintenance. To ensure proper working condition, follow the maintenance guidelines below and on the next page. CAUTION: Always follow the maintenance guidelines in a timely fashion.
  • Page 17 3. Lubricate all exposed hydraulic cylinder rod ends with liquid white lithium grease. 4. Touch-up all rust spots or chipped paint with white Blizzard paint. Contact your local dealer for availability. 5. Remove and properly discard the fluid in the pump reservoir. Clean the pump filter and replace the Blizzard Snowplow Rapid Action Hydraulic Oil to within 3/4"...
  • Page 18 www.storksplows.com Plow Specifications Moldboard Cylinders Length ..................8' Angle Cylinders ................2 Thickness ..............12 Gauge Stroke ....................10" Height ..................29" Ram Diameter................1-3/4" Reinforcement ............4 Ribs @ 1/4" Bore Diameter ..................2" Cutting Edge ............1/2" x 6" (1080) Finish............Powder Coat - White Lower/Raise Cylinder ................1 Stroke ..................4-21/32"...
  • Page 19 www.storksplows.com M O D E L 8 1 0 PA R T S L I S T Ref. Part Qty. Part Description Number 52060 Moldboard Note: The reference numbers listed 51045 Wing Weldment - Driver’s Side identify parts shown in the illustration 51049 Wing Snow Shield - Driver’s Side on pages 21-23.
  • Page 20 www.storksplows.com M O D E L 8 1 0 PA R T S L I S T Ref. Part Qty. Part Description Number 41037 3/8" x 1-1/8" O.D. x 35/64" I.D. Stepped Bushing Note: The reference numbers listed 61314 3/4"-10 x 3-1/2" (with 2-1/2" Shank) Grade 8 YZ Hex Cap Screw identify parts shown in the illustration 61006 3/4"-10 Grade C Z Top Lock Nut...
  • Page 21 www.storksplows.com M O D E L 8 1 0 PA R T S L I S T Ref. Part Qty. Part Description Number 60045 Hydraulic Pump Fluid Reservoir (Fenner Fluid Power) Note: The reference numbers listed 60046 Hydraulic Pump Fluid Reservoir Cap (Fenner Fluid Power) identify parts shown in the illustration 61129 1/4"...
  • Page 22 www.storksplows.com M O D E L 8 1 0 PA R T S L I S T Ref. Part Qty. Part Description Number 61231 Headlight Ball Stud Mount Adapter Note: The reference numbers listed 61232 1/2" Heavy Split Lock Washer identify parts shown in the illustration 61025 1/2"-13 Grade 8 YZ Hex Nut...
  • Page 23 www.storksplows.com Diagram - Hydraulic Manifold Detail 21...
  • Page 24 Blizzard Corporation does not warranty non-Blizzard Power Plow service parts and accessories or damage resulting from the use of these unauthorized items. The Blizzard Power Plow is protected by U.S. patents 5,638,618; 5,899,007 and 6,276,076. Other patents pending.
  • Page 25 www.storksplows.com 29/30 156A 158A 137A - SEE DETAIL 160A 131A 102A 171A 106 107 124 129 120 121 113A...
  • Page 26 www.storksplows.com CONNECTS TO M5 SEE SCHEMATIC ON PAGE 27 MODEL 810 COIL HARNESS (P/N 62120) WIRE SCHEMATIC (2001-2002) LEFT WING CYL. LEFT SLIDE BOX RIGHT WING CYL. RIGHT SLIDE BOX RIGHT ANGLE LIFT CYL. LEFT ANGLE RAISE LOWER 1500 PSI 3000 PSI 1500 PSI L-WINGEXT...
  • Page 27 STRIPE WIRE BLIZZARD HARNESS PLUG (VEHICLE) COLOR COLOR UNIVERSAL 14 + 2 MOLD (BLACK) (BLUE) COLOR FUNCTION PIN NUMBER STRIPE WIRE BLACK GROUND COLOR COLOR BLACK GROUND RED/BLACK (WHITE) (RED) 12 VOLT DC (+) BROWN/WHITE PUMP SOLENOID TO RING...
  • Page 28 www.storksplows.com 26 Diagram - Plow Harness...
  • Page 29 www.storksplows.com Plow Harness Wire Schematic 27...
  • Page 30 www.storksplows.com BLACK/WHITE WHITE/RED WHITE/RED LT. GREEN LT. GREEN YELLOW YELLOW LT. GREEN/BLACK LT. GREEN/BLACK YELLOW/BLACK YELLOW/BLACK GREEN/RED GREEN/RED YELLOW/RED YELLOW/RED WHITE WHITE 28 Diagram - Main Lighting Harness...
  • Page 31 www.storksplows.com Main Lighting Harness Wire Schematic 29...
  • Page 32 www.storksplows.com 30 Diagram - Vehicle Harness...
  • Page 33 www.storksplows.com Vehicle Harness Wire Schematic 31...
  • Page 34 www.storksplows.com 32 Diagram - On/Off Switch Leads & Ground...
  • Page 35 (see diagram). 1. To install your Blizzard undercarriage on a Ford F-250, F-350, F-450 or F-550 vehicle, first tag the BLOCKER BEAM™ that is to be removed. This tag will serve as a reminder to re-install the beam should the customer ever remove the snowplow undercarriage.
  • Page 36 www.storksplows.com 1987-1991 Ford F-250 & F-350 Series Undercarriage 1. Begin the undercarriage assembly by removing the front bumper of the vehicle. There are two mounting plates with four M12-1.75 x 45 flanged hex head screws and M12-1.75 nuts to be removed. These are located on the inside of the truck frame rail.
  • Page 37 www.storksplows.com 1 9 8 7 - 1 9 9 1 F O R D F - 2 5 0 & F - 3 5 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 38 www.storksplows.com 1992-1998 Ford F-250 & F-350 Series Undercarriage Begin the assembly by removing the four nuts from the FRONT BUMPER MOUNT. Remove the bumper. Position the DRIVER’S SIDE HANGER PLATE on the outside of the truck frame rail. Attach one 5/8"-11 x 1-3/4" bolt through the front mount on the hanger plate and truck frame rail.
  • Page 39 www.storksplows.com 1 9 9 2 - 1 9 9 8 F O R D F - 2 5 0 & F - 3 5 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 40 www.storksplows.com 1999-2002 Ford F-250 & F-350 Series Undercarriage Begin the undercarriage assembly by removing the front bumper of the vehicle. There are four 1/2"-13 x 1-3/4" acorn head bolts with 1/2" washers, two nut plates and two bumper shim plates to remove. Note: The bumper shim plate prohibits the proper mounting bolts from being installed.
  • Page 41 www.storksplows.com 1 9 9 9 - 2 0 0 2 F O R D F - 2 5 0 & F - 3 5 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 42 www.storksplows.com 1999-2002 Ford F-450 & F-550 Series Undercarriage Note: If your vehicle is equipped with a Blocker Beam™, review the Technical Service Bulletin on page 33. Begin the assembly by positioning the DRIVER’S SIDE HANGER PLATE on the outside of the truck frame rail and in front of the shock mount. In this position, the plate will locate above the front spring shackle.
  • Page 43 www.storksplows.com Hole in plate accepts the original spring shackle hardware. 1 9 9 9 - 2 0 0 2 F O R D F - 4 5 0 & F - 5 5 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 44 www.storksplows.com 1982-1987 Chevrolet/GMC C20/C30 & K20/K30 Undercarriage Begin the assembly by removing (if applicable) both 1/2"-13 x 2-1/2" bolts with washers and nuts that attach each tow hook to the truck frame rail. Discard all hardware. Next, remove both 7/16"-14 x 1-1/4" bolts and 3/8" lock washers from the rear mount of each bumper support bracket.
  • Page 45 www.storksplows.com 1 9 8 2 - 1 9 8 7 C H E V R O L E T / G M C C 2 0 / C 3 0 & K 2 0 / K 3 0 U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 46 www.storksplows.com 1988-1998 Chevrolet/GMC 2500 & 3500 Series, 1999-2000 Chev/GMC 3500 Series Undercarriage Begin the assembly by removing the three metric bolts and washers that attach to the CORE SUPPORT MOUNT BRACKET and TRUCK FRAME RAIL on both sides of the truck. Discard all bolts and washers. Position the DRIVER’S SIDE HANGER PLATE on the outside of the truck frame rail and core support mount bracket.
  • Page 47 www.storksplows.com 1 9 8 8 - 9 8 C H E V / G M C 2 5 0 0 & 3 5 0 0 S E R I E S , 1 9 9 9 - 2 0 0 0 3 5 0 0 S E R I E S U N D E R C A R R I AG E PA R T S L I S T Ref.
  • Page 48 www.storksplows.com 1988-2000 Chev/GMC 1 ton heavy-duty 2wd Undercarriage Begin the assembly by removing both M12-1.75 x 35 (8.8 Gr.) bolts with washers and flanged nuts from the rear mount of each bumper support bracket. Discard all hardware. Next, position the DRIVER’S SIDE HANGER PLATE on the outside of the truck frame rail and into the core support mount on the frame.
  • Page 49 www.storksplows.com 1 9 8 8 - 2 0 0 0 C H E V R O L E T / G M C 1 T O N H D 2 W D U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 50 www.storksplows.com 1999-2002 Chevrolet/GMC 2500 Series Undercarriage Begin the installation by removing the PLASTIC AIRFOIL mounted to the bottom of the front bumper. Note: The airfoil will need to be permanently removed or notched to accommodate the undercarriage assembly. 2. Remove and discard the three bolts that secure each tow hook to the truck frame.
  • Page 51 www.storksplows.com 1 9 9 9 - 2 0 0 2 C H E V R O L E T / G M C 2 5 0 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 52 www.storksplows.com 1979-1993 Dodge 2500 & 3500 Series Undercarriage 1. Begin the assembly by mounting the HANGER PLATE WELDMENT to the front crossmember. Note: Depending on the model of your vehicle, the hole locations in the crossmember may be different. Review the diagram to the right for proper bushing and/or spacer mount positions.
  • Page 53 www.storksplows.com 1 9 7 9 - 1 9 9 3 D O D G E 2 5 0 0 & 3 5 0 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 54 www.storksplows.com 1994-2001 Dodge 2500 & 3500 Series Undercarriage 1. Begin the undercarriage assembly by removing the metric bolts that attach the bumper to the TRUCK FRAME RAIL and both bolts from the BUMPER SUPPORT ARMS. Proceed to install each HANGER PLATE to the outside of the truck frame rail using three 1/2"-13 x 1-1/2"...
  • Page 55 www.storksplows.com 1 9 9 4 - 2 0 0 1 D O D G E 2 5 0 0 & 3 5 0 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T Ref.
  • Page 56 www.storksplows.com Troubleshooting Guide Prior to diagnosing your Power Plow, verify that all connectors (plow and vehicle wire harness plugs, headlight adapters, control box, fused hot lead, draw latch switch, solenoid ground wire harness, coil wire lead harness, plow headlight harnesses) are free of corrosion and are well lubricated with white lithium grease. Insuring that all connectors are in good working order will save time in determining your snowplow’s service needs.
  • Page 57 www.storksplows.com Problem Probable Cause(s) Suggested Remedy Hydraulic lock in the manifold. Loosen cartridge valve S5 or S8 to relieve pressure and retighten. DO NOT OVERTIGHTEN! Solenoid cartridge valve may be contaminated. Remove any foreign objects that may be obstructing proper valve operation. Replace if not operating properly after cleaning.
  • Page 58 1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc. 2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer. 3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage.
  • Page 59 1. Expendable parts such as cutting edges, plow shoes, hoses, fasteners, blade guides, paint finish, etc. 2. Any snowplow or part thereof which has been repaired or altered by anyone other than an Authorized Blizzard Dealer. 3. Any snowplow or part thereof which has been subject to neglect, misuse, accident, improper installation, maintenance, or storage.
  • Page 60 [888] 680-8600 Blizzard, Power Plow, WidePass, BucketBlade and Seat Cinch are trade- [906] 482-5555 marks of Blizzard Corporation. Blizzard is registered in the United States Patent and Trademark Office. The Blizzard Power Plow snowplow is [906] 482-5445 Fax protected by U.S. patents 5,638,618; 5,899,007 & 6,276,076.Other patents pending.Copyright ©...