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The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
User Manual
Original document
version 2016-2
Traytopper
Javo BV
Postbus 21
2210 AA Noordwijkerhout
Holland
T: +31 (0)252 343121
F: +31 (0)252 377423
info@javo.eu
www.javo.eu
© All rights reserved
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Table of Contents
Related Manuals for Javo Traytopper
Summary of Contents for Javo Traytopper
- Page 1 © All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
- Page 2 Javo BV is not responsible for any errors in this manual or the consequences thereof. Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than described in this manual.
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Page 3: Table Of Contents
User Manual Javo Traytopper Table of contents Technical specifications and tolerances ......................4 Type plate ................................4 Safety ................................5 Provisions ................................5 Safety devices on the machine ......................... 6 Explanation of icons and symbols ........................6 Description of the machine ........................... 7 Machine overview ............................ - Page 4 User Manual Javo Traytopper JavoNet ................................17 Customer support and advice ......................... 17 Disposal of machine or machine parts ......................17 EG-conformity statement ..........................18 Version 2016-2...
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Page 5: Technical Specifications And Tolerances
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage and danger to the operator and its environment. -
Page 6: Safety
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and / or the environment at risk. -
Page 7: Safety Devices On The Machine
User Manual Javo Traytopper 2.2 Safety devices on the machine Caps and doors are screening moving parts. Always place back caps and close doors before the machine is turned on. Caps and doors should remain closed while operating the machine. -
Page 8: Description Of The Machine
User Manual Javo Traytopper 3 Description of the machine Machine overview A. Elevator B. Pour Funnel C. Spreading conveyor D. Pilots E. Conveyor with trays to be spreaded (option) F. Substrate slide G. Substrate bin H. Substrate conveyor 3.2 Outline drawing with main... -
Page 9: Options
User Manual Javo Traytopper 3.3 Options Depending on the intensity of use and customer requirements, this machine can be equipped with various options. Contact your sales consultant. Options Code Specifications 4 meter 5x1.5 cable incl. 16A plug 900965 Continuous socket... -
Page 10: Controls
User Manual Javo Traytopper 3.6 Controls The motor is controlled with the control panel. This control panel is flexible around the machine to be used by means of a cable. The control panel consists of the following buttons; A. Stop button B. -
Page 11: Transport
4 Transport Follow all instructions described in this manual, in particular chapter safety. On delivery of the machine, a Javo mechanical engineer must be present to unload the machine from the (freight) wagon. Prior to moving the machine, the power should be disconnected. Make sure the cables are stowed sufficiently. -
Page 12: Mounting, Installation And Commissioning
User Manual Javo Traytopper 5 Mounting, installation and commissioning Follow all instructions described in this manual, in particular chapter safety. This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. Up to CE Marking of the line, commissioning of this machine is prohibited. -
Page 13: Check Substrate Conveyor Tension
User Manual Javo Traytopper 5.5 Check substrate conveyor tension Check the substrate conveyor belt tension before you start working with the machine. Procedure: 1. Check the substrate conveyor belt tension. The correct tension is obtained when the belt in the middle deflects ± 40mm. -
Page 14: Set Substrate Conveyor Speed
User Manual Javo Traytopper 5.8 Set substrate conveyor speed Set the substrate conveyor speed before you start working with the machine. Procedure: 1. Check the substrate conveyor speed. Set the speed in this way that trays are being filled sufficiently before they reach the substrate slide. -
Page 15: Operation
User Manual Javo Traytopper 6 Operation Follow all instructions described in this manual, in particular chapter safety. Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes. -
Page 16: Maintenance
User Manual Javo Traytopper 7 Maintenance Follow all instructions described in this manual, in particular chapter safety. Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel. -
Page 17: Elevator Cleaning
4. Press the reset button emergency stop circuit. All possibly connected conveyors start moving. 5. Start the machine The machine must not be used when going through the above process, the machine responds differently than described above. Warn directly Javo BV. 7.5 Fault list Problem Possible cause... -
Page 18: Drawings And Schemes
Only original spare parts and accessories of Javo BV may be used on the machine. Javo BV advises you to take certain parts in stock because of wear sensitivity and / or any expected downtime for re- ordering of the parts. - Page 19 User Manual Javo Traytopper 9 EG-conformity statement EG-conformity statement for machines (directive 2006/42/EG, annex II, under A.) Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that: Machine: Traytopper Type: Tray automation is in accordance with the Machine directive 2006/42/EG and complies with the provisions of the EMC-directive...