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The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
User Manual
Original document
version 2014-1-2
Rotofill
Machine nr.: .......................................
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: +31 (0)252 343121
F: +31 (0)252 377423
info@javo.eu
www.javo.eu
© All rights reserved
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Table of Contents
Related Manuals for Javo Rotofill
Summary of Contents for Javo Rotofill
- Page 1 © All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
- Page 2 Javo BV is not responsible for any errors in this manual or the consequences thereof. Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than described in this manual.
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Page 3: Table Of Contents
User Manual Javo Rotofill Table of contents Technical specifications and tolerances ......................4 Type plate ................................4 Safety ................................5 Provisions ................................5 Safety devices on the machine ......................... 6 Explanation of icons and symbols ........................6 Description of the manchine ......................... 7 Machine overview ............................ - Page 4 User Manual Javo Rotofill Test safety circuit ............................18 Greasing bearings conveyor ..........................18 Fault list ................................19 Drawings and schemes............................ 19 Spare parts ..............................20 7.10 JavoNet ................................20 7.11 Customer support and advice ......................... 20 Disposal of machine or machine parts ......................20 EG-conformity statement ..........................
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Page 5: Technical Specifications And Tolerances
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage and danger to the operator and its environment. -
Page 6: Safety
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and / or the environment at risk. -
Page 7: Safety Devices On The Machine
User Manual Javo Rotofill 2.2 Safety devices on the machine Caps and doors are screening moving parts. Always place back caps and close doors before the machine is turned on. Caps and doors should remain closed while operating the machine. -
Page 8: Description Of The Manchine
User Manual Javo Rotofill 3 Description of the manchine Machine overview A. Substrate bin B. Elevator * C. Exit trays * D. Entrance trays E. Brush disc unit* F. Substrate retour chain * Moving parts of the machine are protected by hoods and doors when the machine was delivered. -
Page 9: Options
User Manual Javo Rotofill 3.3 Options Depending on the intensity of use and customer requirements, this machine can be equipped with various options. Contact your sales consultant. Options Code Specifications 4 meter 5x1.5 cable incl. 16A plug 900965 Continuous socket... -
Page 10: Controls
User Manual Javo Rotofill 3.6 Controls The motor is controlled with the control panel. This control panel is flexible around the machine to be used by means of a cable. The control panel consists of the following buttons; A. Start button B. -
Page 11: Transport
4 Transport Follow all instructions described in this manual, in particular chapter safety. On delivery of the machine, a Javo mechanical engineer must be present to unload the machine from the (freight) wagon. Prior to moving the machine, the power should be disconnected. Make sure the cables are stowed sufficiently. -
Page 12: Mounting, Installation And Commissioning
User Manual Javo Rotofill 5 Mounting, installation and commissioning Follow all instructions described in this manual, in particular chapter safety. This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. Up to CE Marking of the line, commissioning of this machine is prohibited. -
Page 13: Check Rotation Direction
User Manual Javo Rotofill 5.4 Check rotation direction Check the rotation direction of the elevator before you start working with the machine. Procedure: 1. Connect the power cable. 2. Start the elevator. a. Turn off the main switch. b. Press the reset button emergency stop circuit. -
Page 14: Check Substrate Retour Chain Tension
User Manual Javo Rotofill 5.7 Check substrate retour chain tension Check the substrate retour chain tension before you start working with the machine. Procedure: 1. Check the substrate retour chain tension. The correct tension is obtained when the chain is reaching the bottom plate in the middle. -
Page 15: Set Substrate Slide Height
User Manual Javo Rotofill 5.10 Set substrate slide height The substrate slide is placed after the compactor. The substrate slide has the function to shift the excess of substrate off the tray. Set the position of the substrate slide before you start working with the machine. -
Page 16: Set Vibrator
User Manual Javo Rotofill 5.13 Set vibrator The vibrator is mounted in order to ensure that the ground in a high tray, is lowered well in the bottom of the tray. Set the vibration intensity before you start working with the machine. -
Page 17: Operation
User Manual Javo Rotofill 6 Operation Follow all instructions described in this manual, in particular chapter safety. Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes. -
Page 18: Maintenance
User Manual Javo Rotofill 7 Maintenance Follow all instructions described in this manual, in particular chapter safety. Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel. -
Page 19: Substrate Retour Chain Cleaning
5. Start the machine The machine must not be used when going through the above process, the machine responds differently than described above. Warn directly Javo BV. Greasing bearings conveyor The tray-conveyor belt (A) is mounted with block bearings. The block bearings (B) must be lubricated after every 320 hours of operation using a grease gun. -
Page 20: Fault List
User Manual Javo Rotofill 7.7 Fault list Problem Possible cause Action / Solution Motor fault mains voltage deviates more than Provide the correct voltage 10% of the rated motor voltage Too high cooling air temperature Provide cool air Poor cable connection... -
Page 21: Spare Parts
Only original spare parts and accessories of Javo BV may be used on the machine. Javo BV advises you to take certain parts in stock because of wear sensitivity and / or any expected downtime for re- ordering of the parts. -
Page 22: Eg-Conformity Statement
User Manual Javo Rotofill 9 EG-conformity statement EG-conformity statement for machines (directive 2006/42/EG, annex II, under A.) TRÄDGÅRDSTEKNIK AB Helsingborgsv., Varalöv 262 96 ÄNGELHOLM Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that: Machine: Rotofill Type: Rotofill Serial number:...
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