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The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
User Manual
Original document
version 2015-1
Plus/Plus Extra Potmachine
Machine nr.: ..........................................
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: +31 (0)252 343121
F: +31 (0)252 377423
info@javo.eu
www.javo.eu
© All rights reserved
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Table of Contents
Related Manuals for Javo Plus
Summary of Contents for Javo Plus
- Page 1 © All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
- Page 2 Javo BV is not responsible for any errors in this manual or the consequences thereof. Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than described in this manual.
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Page 3: Table Of Contents
Set drill size ..............................16 5.14 Set drill cover height ............................17 5.15 Set substrate valve ............................17 5.16 Moving the expiration conveyor (option for Plus) ..................18 Operation ..............................19 Start ................................. 19 Stop ................................. 19 Emergency stop .............................. 19 Maintenance .............................. 20 Required tools and equipment ........................ - Page 4 User Manual Javo Plus en Plus Extra Potmachine Empty substrate bin ............................21 Lubricate drill unit ............................21 Elevator Blades Cleaning ..........................22 Test safety circuit ............................22 Fault list ................................22 Adjust substrate conveyor to larger stroke ....................23 Drawings and schemes............................
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Page 5: Technical Specifications And Tolerances
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage and danger to the operator and its environment. -
Page 6: Safety
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and / or the environment at risk. -
Page 7: Safety Devices On The Machine
User Manual Javo Plus en Plus Extra Potmachine 2.2 Safety devices on the machine Caps and doors are screening moving parts. Always place back caps and close doors before the machine is turned on. Caps and doors should remain closed while operating the machine. -
Page 8: Description Of The Machine
User Manual Javo Plus en Plus Extra Potmachine 3 Description of the machine 3.1 Machine overview Plus: A. Substrate bin B. Elevator C. Drill D. Pottrack E. Pot erector (optional) F. Conveyor (optional) Plus Extra: A. Substrate bin B. Elevator C. -
Page 9: Outline Drawing With Main Dimensions
User Manual Javo Plus en Plus Extra Potmachine 3.2 Outline drawing with main dimensions Plus: 2000 4200 1600 Plus Extra: LXWXH=4950x2400x2250 mm Version 2015-1... -
Page 10: Options
Plus Extra only. Drill axis 14mm (up to drill 15cm) * Double drilling impossible. Insertion possible. ** If the rod under the pottrack is adjusted. The orbital rail needs to be divided (Plus only, Plus Extra only pneumatic). 3.4 Operation The process of the machine starts with the substrate bin, which is filled with substrate. -
Page 11: Controls
User Manual Javo Plus en Plus Extra Potmachine 3.6 Controls The motor is controlled with the control panel. The control panel consists of the following buttons; A. Stop button B. Start button C. Reset button D. Emergency stop button At the electrical cabinet of the machine, these buttons and connectors are placed: A. -
Page 12: Transport
4 Transport Follow all instructions described in this manual, in particular chapter safety. On delivery of the machine, a Javo mechanical engineer must be present to unload the machine from the (freight) wagon. Prior to moving the machine, the power should be disconnected. Make sure the cables are stowed sufficiently. -
Page 13: Mounting, Installation And Commissioning
User Manual Javo Plus en Plus Extra Potmachine 5 Mounting, installation and commissioning Follow all instructions described in this manual, in particular chapter safety. This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE marked before using this machine. -
Page 14: Check Drill Rotation Direction
User Manual Javo Plus en Plus Extra Potmachine 5.5 Check drill rotation direction Check the rotation direction of the drill before you start working with the machine. Procedure: 1. Connect the power cable. 2. Start the drill. a. Turn on the main switch. -
Page 15: Set Elevator And Pottrack Speed
User Manual Javo Plus en Plus Extra Potmachine 5.8 Set elevator and pottrack speed Set the elevator and pottrack speed before you start working with the machine. Potentiometers are mounted at the main cabinet or optional at the workstation. Procedure: 1. -
Page 16: Set Pottrack Dimensions Plus
User Manual Javo Plus en Plus Extra Potmachine 5.11 Set pottrack dimensions Plus Set the pottrack dimensions before you start working with the machine. There are three different adjustment possibilities: rim height (A), rear support for the pot (B), and pot diameter (C). The pottrack can be adjusted in three ways, using the supplied adjustable wrench. -
Page 17: Set Drill Size
User Manual Javo Plus en Plus Extra Potmachine 5.13 Set drill size Set the drill size before you start working with the machine. The drill size depends on the plug size of the plants. Drill (B) is mounted in the drill shaft of the drill motor with two screws (A). The drill shaft screws have to be mounted to the flat side of the drill sleeve. -
Page 18: Set Drill Cover Height
User Manual Javo Plus en Plus Extra Potmachine 5.14 Set drill cover height Set the height of the drill cover before you start working with the machine. The protective cover of the drill must be adjusted to the height of the pot. -
Page 19: Moving The Expiration Conveyor (Option For Plus)
User Manual Javo Plus en Plus Extra Potmachine 5.16 Moving the expiration conveyor (option for Plus) The expiration conveyor can be moved to all free positions on the pottrack (A). Follow the steps below. Procedure: 1. First, the conveyor belt has to be removed which has been placed onto support (B). -
Page 20: Operation
User Manual Javo Plus en Plus Extra Potmachine 6 Operation Follow all instructions described in this manual, in particular chapter safety. Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate clothing without loose parts. Wear non-slip work shoes. -
Page 21: Maintenance
User Manual Javo Plus en Plus Extra Potmachine 7 Maintenance Follow all instructions described in this manual, in particular chapter safety. Maintenance of this machine must be performed in compliance with warnings on the machine and in accordance with the user manual by qualified personnel. -
Page 22: Empty Substrate Bin
User Manual Javo Plus en Plus Extra Potmachine 7.3 Empty substrate bin Procedure: 1. Turn off the machine and remove plug from socket. 2. Remove substrate out of the bin. 3. Clean the blades of the elevator. 4. Take of the cover (see photo). -
Page 23: Elevator Blades Cleaning
User Manual Javo Plus en Plus Extra Potmachine 7.5 Elevator Blades Cleaning Procedure: 1. Turn off the machine and remove plug from the socket. 2. Open the cover at the top with two wing nuts. The cover can be tilted towards the rear. -
Page 24: Adjust Substrate Conveyor To Larger Stroke
7.8 Adjust substrate conveyor to larger stroke At Plus Extra is generally worked with fairly large pots. As a result, it may be that all pots are not filled quickly enough with substrate. It is possible to increase (on the plus) the stroke of the substrate in-feed conveyor. -
Page 25: Drawings And Schemes
Only original spare parts and accessories of Javo BV may be used on the machine. Javo BV advises you to take certain parts in stock because of wear sensitivity and / or any expected downtime for re- ordering of the parts. -
Page 26: Eg-Conformity Statement
User Manual Javo Plus en Plus Extra Potmachine 9 EG-conformity statement EG-conformity statement for machines (directive 2006/42/EG, annex II, under A.) TRÄDGÅRDSTEKNIK AB Helsingborgsv., Varalöv 262 96 ÄNGELHOLM Javo BV Westeinde 4 2211XP Noordwijkerhout The Netherlands Declares that: Machine: Plus / Plus Extra...