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Handleiding Javo Overduw Robot
Handleiding
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO B.V.
Manual
Javo Quickfiller
Machine no.: ..........................................
PO Box 21
2210 AA Noordwijkerhout
The Netherlands
T: +31 (0)252 343121
F: +31 (0)252 377423
E: info@javo.eu
W: www.javo.eu
© All rights reserved
version 2011-4-1

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Summary of Contents for Javo Quickfiller

  • Page 1 W: www.javo.eu Handleiding © All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of JAVO B.V.
  • Page 2: Introduction

    The user manual has been written with the utmost care, and is intended for anyone who uses this Javo system. Javo BV accepts no responsibility for errors in this manual or for any consequences of its use.
  • Page 3: Table Of Contents

    Javo Quickfiller Manual Contents Introduction ................................ 1 General information ............................4 Supplier information ..............................4 Intended use ................................. 4 Non-recommended use ..............................4 Conditions of use ................................4 Description of the machine ............................4 Operating principle ............................... 5 Workstations at the machine ............................5 Controls ..................................
  • Page 4 Javo Quickfiller Manual Troubleshooting ................................14 Maintenance and cleaning ..........................15 Daily cleaning, maintenance and inspection ......................15 Emptying the soil bin ............................... 15 Nature and frequency of maintenance and cleaning ....................16 Tools and equipment required ........................... 16 Safety precautions ..............................16 Conditions for repositioning ..........................
  • Page 5: General Information

    262 96 ÄNGELHOLM The Netherlands Intended use The Javo Quickfiller is designed to be used for automatically filling trays with substrate. A complete overview of the machine operation can be found on page 5 under the heading “Operating principle". Non-recommended use Please do not use this machine for purposes other than those described in this manual: Always keep hands and loose clothing away from the moving parts of the machine.
  • Page 6: Operating Principle

    The machine process starts at the soil bin, which is filled with potting soil. The soil moves onto the elevator via the soil supply conveyor. The elevator takes up the soil and fills the trays which another Javo machine or the machine operator has placed on the conveyor belt.
  • Page 7: Controls

    Javo Quickfiller Manual Controls The machine is controlled through the control panel, which has the following buttons: A. Start button B. Stop button The following user-instruction stickers are attached to the electrical cabinet on the machine also: A. Conveyor belt/belt ON/OFF B.
  • Page 8: Safety

    Javo Quickfiller Manual Safety Read all safety warnings and instructions. Failure to heed these warnings and instructions can result in an electric shock, fire or serious injury. Use of personal safety equipment - Be alert, pay attention to what you are doing and work sensibly when using the machine.
  • Page 9: Explanation Of The Symbols On The Machine

    Javo Quickfiller Manual Explanation of the symbols on the machine The symbols below show the emergency stops and the safety signs on the machine with references to the potential hazards. Read and understand this manual before: - starting the machine Hazard: injury from moving parts - performing maintenance.
  • Page 10: Assembly, Installation And Commissioning

    Javo Quickfiller Manual Assembly, installation and commissioning Location The machine should be placed on a flat surface, with sufficient load-bearing capacity. A Javo engineer should be present during delivery of the machine to unload it from the truck. Assembly / connection Any loose components supplied together with the machine should be fitted to the machine.
  • Page 11: Elevator Chain Tension

    Javo Quickfiller Manual Elevator chain tension The elevator chain tension is correct when it can move ± 20 mm in the centre. The tension can be adjusted using the two tensioning nuts on either side of the elevator housing. Tighten the nuts (A) equally on both sides of the elevator housing.
  • Page 12: Operation

    Javo Quickfiller Manual Operation Setting-up and adjustments The following points must be checked before starting the machine: Covers and doors Type of soil Elevator direction of movement Soil belt tension The above mentioned settings are described in detail on pages 9 and 10. (Setting-up / adjustments", under the heading "Assembly, installation and commissioning")
  • Page 13: Brush Height

    Javo Quickfiller Manual Brush height The protective cover (A) must be removed using a door key before the brush height can be adjusted. Once the protective cover has been removed one clamp (B) must be loosened. Then the brush can be adjusted up and down using the crank handle (C).
  • Page 14: Soil Guide Plates

    Soil guide plates The Quickfiller has two guide plates at the potting soil discharge to send the potting soil in the right direction. Remove the protective cover (A) using a door key so that the soil guide plates (B) can be adjusted. Turning the two wing nuts (C) changes the position of the soil guide plates.
  • Page 15: Troubleshooting

    Javo Quickfiller Manual Troubleshooting Problem Possible cause Action/solution Fault in the electric motor the mains voltage differs from the Ensure that the correct mains voltage is nominal motor voltage by more than available Cooling air temperature too high Supply cool air...
  • Page 16: Maintenance And Cleaning

    Javo Quickfiller Manual Maintenance and cleaning Always remove the plug from the socket before carrying out work. A number of items of personal safety equipment (PSE) must be worn before starting maintenance work:  Safety glasses  Safety gloves ...
  • Page 17: Nature And Frequency Of Maintenance And Cleaning

    Javo Quickfiller Manual Nature and frequency of maintenance and cleaning Part Action Frequency Clean the elevator Clean using compressed air After every 160 operating hours Lubricate the conveyor belt bearings Grease using a grease gun After every 320 operating hours...
  • Page 18: Waste Disposal

    Javo Quickfiller Manual Waste disposal Machines, accessories and packaging must be recycled and disposed of in an environmentally responsible way. Only for countries within the EU Electrical components Do not dispose of electrical components in the household waste. In accordance with the European directive on waste electrical equipment and the translation of the directive into national legislation electrical equipment that is no longer usable must be collected separately and recycled in an environmentally responsible manner.
  • Page 19: Attachments

    Javo Quickfiller Manual Attachments Name and address of the manufacturer and/or dealer Manufacturer: Dealer: TRÄDGÅRDSTEKNIK AB Javo BV Helsingborgsv., Varalöv Westeinde 4, 2211 XP 262 96 ÄNGELHOLM PO Box 21, 2210 AA Noordwijkerhout The Netherlands Symbols and information on the machine Type plate The CE-mark is shown on the type plate attached to the control cabinet door.
  • Page 20: Other Markings

    We recommend that you register your machine on JavoNet. This way you will have online access to the technical drawings and documents for your own machine. Visit our website (www.javo.eu) for more information and to request an account. Customer service and support Our technical department will answer any other questions you may have regarding repair and maintenance of your machine and about spare parts.
  • Page 21: Ec Declaration Of Conformity

    Javo Quickfiller Manual EC Declaration of Conformity EC declaration of conformity for machinery (Directive J 2006/42/EC, Appendix II, under A.) TRÄDGÅRDSTEKNIK AB Javo BV Helsingborgsv., Varalöv Westeinde 4 262 96 ÄNGELHOLM 2211XP Noordwijkerhout The Netherlands Declares that: Machine: Javo Quickfiller...

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