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Handleiding
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO B.V.
Manual
Standard potting machine
Machine no.: ..........................................
PO Box 21
2210 AA Noordwijkerhout
The Netherlands
T: +31 (0)252 343121
F: +31 (0)252 377423
E: info@javo.eu
W: www.javo.eu
© All rights reserved
version 2010-11-1
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Table of Contents
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Summary of Contents for Javo Standaard
- Page 1 W: www.javo.eu Handleiding © All rights reserved The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorisation of JAVO B.V.
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Page 2: Introduction
The user manual has been written with the utmost care, and is intended for anyone who uses this Javo system. Javo BV accepts no responsibility for errors in this manual or for any consequences of its use. -
Page 3: Table Of Contents
Javo Standard potting machine manual Contents Introduction ................................ 1 Introduction ................................ 4 Supplier information ..............................4 Intended use and non-recommended use........................4 Non-recommended use ..............................4 Conditions of use ................................4 Description of the machine ............................4 Operating principle ............................... 5 Workstations at the machine ............................ - Page 4 Javo Standard potting machine manual Starting, normal operation, stopping, emergency stop ....................11 Troubleshooting ................................12 Maintenance and cleaning ..........................13 Daily cleaning, maintenance and inspection ......................13 Emptying the soil bin ............................... 13 Pot track pawl ................................. 13 Nature and frequency of maintenance and cleaning ....................13 Tools and equipment required ...........................
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Page 5: Introduction
Intended use and non-recommended use The Javo Standard potting machine is intended to be used for automatically filling pots or containers with substrate. A hole is then drilled in the filled pots into which a plant can be inserted. A complete overview of the machine operation can be found on page 5 under the heading “Operating principle". -
Page 6: Operating Principle
The machine is fitted with wheels making it easy to move. Workstations at the machine The workstations on the Javo Standard are in two positions: at the pot track and at the conveyor belt. Controls The motor is controlled by 3 control panels, which can be found on the control cabinet and on the left and right sides of the machine. -
Page 7: Safety
Javo Standard potting machine manual Safety Read all safety warnings and instructions. Failure to heed these warnings and instructions can result in an electric shock, fire or serious injury. Use of personal safety equipment - Be alert, pay attention to what you are doing and work sensibly when using the machine. -
Page 8: Explanation Of The Symbols On The Machine
Javo Standard potting machine manual Explanation of the symbols on the machine The symbols below show the emergency stops and the safety signs on the machine with references to the potential hazards. Read and understand this manual before: - starting the machine Hazard: injury from moving parts - performing maintenance. -
Page 9: Assembly, Installation And Commissioning
Javo Standard potting machine manual Assembly, installation and commissioning Location The machine should be placed on a flat surface, with sufficient load-bearing capacity. A Javo engineer should be present during delivery of the machine to unload it from the truck. Assembly / connection Any loose components supplied together with the machine should be fitted to the machine. -
Page 10: Pot Track Chain Tension
Javo Standard potting machine manual Pot track chain tension The pot track chain tension is correct when it can move ± 20 mm transversely in the middle of the disks. There are two tensioning nuts (A) on both sides below the pot track (see C) for adjusting the tension of the pot track chain. -
Page 11: Operation
Javo Standard potting machine manual Operation Setting-up and adjustments The following points must be checked before starting the machine: Covers and doors Elevator direction of movement Drill direction of movement Soil belt tension Type of soil Pot track chain tension... -
Page 12: Drill Size
Javo Standard potting machine manual Drill size The drill size depends on the size of the plug of the material to be planted. The drill (B) is fixed in the drill chuck on the drill motor by 2 screws (A). These screws... -
Page 13: Troubleshooting
Javo Standard potting machine manual Unplug the machine: When it is not in use Before moving the machine Before cleaning the machine Before maintenance Troubleshooting Problem Possible cause Action/solution The soil belt is not moving. The motor or drive mechanism is Check the motor and drive not functioning. -
Page 14: Maintenance And Cleaning
Javo Standard potting machine manual Maintenance and cleaning Always remove the plug from the socket before carrying out work. A number of items of personal safety equipment (PSE) must be worn before starting maintenance work: Safety glasses Safety gloves ... -
Page 15: Safety Precautions
Javo Standard potting machine manual A. Allen key 4 mm B. Door key C. Open ended spanner 24-27 mm D. Open ended spanner 17-19 mm E. Open ended spanner 10-13 mm Safety precautions Unplug the machine: When it is not in use... -
Page 16: Attachments
Javo Standard potting machine manual Attachments Name and address of the manufacturer and/or dealer Manufacturer: Dealer: Javo BV Westeinde 4, 2211 XP PO Box 21, 2210 AA Noordwijkerhout The Netherlands Symbols and information on the machine Type plate The CE-mark is shown on the type plate attached to the control cabinet door. This plate contains the following information: A. -
Page 17: Other Markings
Javo Standard potting machine manual Other markings Elevator Pot track speed Direction of movement Soil supply speed Personal safety equipment (PSE) Safety glasses Safety gloves Safety clothing Page 16 Version 2010-11-1... -
Page 18: Machine Specifications
We recommend that you register your machine on JavoNet. This way you will have online access to the technical drawings and documents for your own machine. Visit our website (www.javo.eu) for more information and to request an account. Customer service and support Our technical department will answer any other questions you may have regarding repair and maintenance of your machine and about spare parts. -
Page 19: Ec Declaration Of Conformity
Javo Standard potting machine manual EC Declaration of Conformity EC declaration of conformity for machinery (Directive J 2006/42/EC, Appendix II, under A.) TRÄDGÅRDSTEKNIK AB Javo BV Helsingborgsv., Varalöv Westeinde 4 262 96 ÄNGELHOLM 2211XP Noordwijkerhout The Netherlands Declares that: Machine:...