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TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity.
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •...
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a...
USER’S MANUAL source, observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal. e) restriction of entry to these „ear protection 1.6.2 Explosion hazard areas”...
USER’S MANUAL 1.7.4 Moving elements can be dangerous cylinder valve socket when the valve is being opened. • Special valve shield should always be in- stalled during cylinder transportation or when the cylinder is not used. OTHER HAZARDS Arc welding and allied processes carrying other All protective elements and device housing hazards not listed before.
USER’S MANUAL 1.9 EXTRA PRECAUTIONS 1.9.1 Potential risk during plasma cutting • during the plasma cutting – plasma arc temperature exceeds several thousand °C, • large light radiation is accompanied when plasma cutting as a result of burning gases and the igniting of a plasma arc, •...
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS The SPARTUS® ProCUT 85CNC/125CNC plasma cutter are in conformity with the relevant Union harmonization legislation: LVD 2014/35/UE...
It is powered with three-phase 400V source power. Through the use of modern technology, we have obtained excellent source with maximum cutting current ProCUT 85CNC – 65A, ProCUT 125CNC – 100A. The maximum thickness of cut material is successively 40mm and 55mm.
Weight [kg] 26.5 Dimensions [mm] 770 × 270 × 490 7. INSTALLATION AND USE WARNING! SPARTUS® ProCUT 65CNC/105CNC machine is intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals.
USER’S MANUAL Qualified person (def.) A person who has gained the relevant technical education, training took place and / or gained experience to perceive the risk and avoid hazards during use of the product (IEC 60204-1). 7.1 PROPER COOLING The unit should be placed stable on a dry and flat surface. Avoid too much slope and slippery surfaces.
USER’S MANUAL 7.4 CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fluctuations etc.) are given in the table with technical parameters of device and on the rating plate of cutter. Before connecting the unit to the power source: •...
USER’S MANUAL Use the proper pressure reducer which allows reduction of input pressure to the limit value. To an appropriate working pressure. 1. Make sure that the air filtering block is installed properly. 2. Check the pressure coming out of the compressor or installation. Remember that the pressure cannot be greater than 10 bar - the maximum permissible inlet pressure to the filter block and to the device.
USER’S MANUAL CONTROL PANEL Screen Cutting current knob Mode switch 2T / 4T Air check key...
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USER’S MANUAL 7.6.1 Description of parameters on the display Current display Operating mode 2T / 4T Air check display 2T / 4T mode 2T mode To start cutting press the microswitch, to start the plasma arc. Releasing the microswitch will stop the cutting process. Pre Gas Post Gas Gun switch...
The device and plasma torch are equipped with central connector. Start – Stop Pilot Arc Shield nozzle 7.8 CNC CONNECTOR ProCUT 85CNC/125CNC plasma cut- ters are designed to work as a plasma Start – Stop source in cooperation with CNC tab- les. Communication between CNC 5(-)
USER’S MANUAL 7.9 THE PROCESS OF CUTTING SPARTUS® ProCUT 85CNC / 125CNC are equipped in standard with system of contactless arc ignition with HF – high-frequency generator. There is no need for the nozzle tip to contact the surface to ignite the plasma arc.
USER’S MANUAL 8. MAINTENANCE WARNING! Before performing any maintenance or repairing of device, it should be disconnect from the power source and wait at least 5 minutes. The voltage accumulated in capacitors should be discharged at this time to a safe level. But even after that operation you should be careful. Maintenance and repair work may be performed only by qualified personnel with the appropriate per- missions.
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center.
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A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
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