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Table of Contents
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Summary of Contents for Spartus MasterMIG 200PFC Synergy
- Page 1 SPARTUS® MasterMIG Synergy 200PFC 250PFC User’s manual...
- Page 2 Therefore, our offer covers such a wide assortment of products. Thank you very much for your trust in our company. We would like to invite you to familiarize yourself with the remaining products and offer at www.spartus. info or directly at a local distributor of SPARTUS® products.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................ -
Page 4: Safe Use - Hazards Associated With Arc Welding And Plasma Cutting
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity. -
Page 5: Welding Arc Radiation Can Be Dangerous
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •... -
Page 6: Noise Can Be Harmful
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a... -
Page 7: Fire Or Explosion Hazard
USER’S MANUAL source, observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal. e) restriction of entry to these „ear protection 1.6.2 Explosion hazard areas”... -
Page 8: Other Hazards
USER’S MANUAL 1.7.4 Moving elements can be dangerous cylinder valve socket when the valve is being opened. • Special valve shield should always be in- stalled during cylinder transportation or when the cylinder is not used. OTHER HAZARDS Arc welding and allied processes carrying other All protective elements and device housing hazards not listed before. -
Page 9: Symbols Used In Instructions
USER’S MANUAL WARNING The maximum voltage of 15kV. Accidental pressing of the microswitch results in unintentional arc ignition. Never bring a bare hand close to the electrode, when the device is connected to a power source. 1.9 SYMBOLS USED IN INSTRUCTIONS We use this symbol to pay your attention about important information. -
Page 10: Assesment Of Area
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 – „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS The SPARTUS® MasterMIG 200/250 PFC SYNERGY are in conformity with the relevant Union harmonization legislation: LVD 2014/35/UE... -
Page 11: Rating Plate
Rating plate and serial number are located on the device case. 5. GENERAL DESCRIPTION SPARTUS® MasterMIG 200PFC SYNERGY / SPARTUS® MasterMIG 250PFC SYNERGY These are a professional, portable, multi-process welding semi-automatic devices. It enables MIG/MAG, TIG and MMA welding with maximum welding current of 200A or 250A. The unit is powered from a single-phase network 230V or 110V. -
Page 12: Purpose Of Use
– repair works. 5.1 PURPOSE OF USE SPARTUS® MasterMIG 200PFC SYNERGY and MasterMIG 250PFC SYNERGY are designed for: • Metal Inert Gas (MIG) / Metal Active Gas (MAG) welding (MIG/MAG), • Tungsten Inert Gas welding (TIG), •... -
Page 13: Technical Parameters Of Device
USER’S MANUAL 6.2 TECHNICAL PARAMETERS OF DEVICE MasterMIG 200PFC MasterMIG 250PFC SYNERGY SYNERGY ~1 x 230V ± 10% 50 / 60 Hz Input ~1 x 110V ± 10% 50 / 60 Hz Welding current MIG [A] 25 – 200 25 – 250 Duty cycle MIG [%] MIG PARAMETRS Output working voltage [V]... -
Page 14: Installation And Use
620 × 240 × 450 7. INSTALLATION AND USE WARNING! SPARTUS® MasterMIG 200PFC SYNERGY and MasterMIG 250PFC SYNERGY are intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals. It is forbidden to carry out work related to metalworking (for example grinding, drilling, etc.) -
Page 15: Description Of Construction
USER’S MANUAL 7.3 DESCRIPTION OF CONSTRUCTION 7.3.1 Front panel / rear panel Transport handle Gas connector for TIG torch Control panel Device casing SK socket „+” Toggle switch ON/OFF SK socket „-” Gas connector EURO socket – MIG gun connector Power cable Control plug socket... - Page 16 USER’S MANUAL 7.3.2 Inside / wire feeder MasterMIG 200PFC Synergy Welding wire guide Spool Gun function switch – input of the guide Positive Polarity Slot „+” Feeder’s rolls pressure adjustment knob Negative Polarity Slot „-” Feeder’s rolls set (leading – pressure)
- Page 17 USER’S MANUAL MasterMIG 250PFC Synergy Welding wire guide Spool Gun function switch – input of the guide Positive Polarity Slot „+” Feeder’s rolls pressure adjustment knob Negative Polarity Slot „-” Feeder’s rolls set (leading – pressure) Fixing mechanism for welding wire with fixing nut...
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Page 18: Connecting To Power Supply
USER’S MANUAL 7.4 CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fluctuations etc.) are given in the table with technical parameters of device and on the rating plate of welding machine. Before connecting the unit to the power source: •... -
Page 19: Installation - Tig Welding
USER’S MANUAL 5. Hold the microswitch on the welding gun and start wire feeding into MIG gun liner. Make sure that pressure tension of feeder rolls is suitable. Remember! Never point torch into direction eyes / face or others. 6. When wire end comes out to a distance approx. 30mm beyond the torch outline, release microswitch. -
Page 20: Installation - Mma Welding
USER’S MANUAL 4. Connect the gas hose into gas regulator outlet. Secure the connection with a special clamp. 5. Connect the gas hose to the socket in the machine 10 . The valve in the cylinder must be opened immediately before welding. After welding it should be closed. -
Page 21: Installation - Flux Cored Arc Welding (Fcaw)
USER’S MANUAL Power cable Control cable Work cable Weld material Electrode holder 7.8 INSTALLATION – FLUX CORED ARC WELDING (FCAW) Before connecting hardware and shielding gas to the device, make sure that the device is disconnec- ted from power source and switch is in the OFF position. -
Page 22: Device Control Panel - Using
USER’S MANUAL 7.8.2 Connecting the device 1. Change the polarity of the EURO socket (see 7.8.1) 2. Connect welding MIG/MAG holder into the EURO socket (see 7.5.2) 3. Connect the return line to the SK socket „+” 3 , and the mass clamp to the welded element. 4. -
Page 23: User Interface Using
USER’S MANUAL 7.10 USER INTERFACE USING AP WELDING METHOD SELECTION Additional functions for chosen Welding method selection welding method MIG/MAG synergic programme User interface settings selection M3 MIG/MAG – ADDITIONAL FUNCTIONALITIES FOR MIG/MAG WELDING MODE 1. PL – parameter selection 2. - Page 24 USER’S MANUAL Post Flow gas flow speed after welding Wave Control precise arc dynamics adjustment Wave Control ensures full control over the welding arc: it allows to reduce the amount of welding splashes and controls the width and depth of fusion M3 TIG –...
- Page 25 Hot Start easier electrode ignition in MMA welding mode thanks to temporary increase of welding current amperage during arc ignition attempt Arc Force arc dynamics adjustment, easier welding in forced positions i.e. overhead position M4 INTERFACE PARAMETERS SETTINGS 1. PL – parameter selection 2.
- Page 26 USER’S MANUAL 7.10.2 Setting the MIG / MAG SYNERGIC welding parameters 1. PL – welding current value setting 2. PP – welding voltage correction 3. BP – parameters approval Additional welding parameters are set in the M4 MIG/MAG screen 7.10.3 MIG / MAG parameters setting –...
- Page 27 USER’S MANUAL 7.10.4 TIG parameters setting M1 mode selection: TIG 1. PL – welding amperage value setting 2. PP – inactive knob 3. BP – parameters approval Additional welding parameters are set in the M3 TIG screen 7.10.5 MMA parameters setting 1.
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Page 28: Maintenance
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center. - Page 29 USER’S MANUAL PROBLEMS WITH THE DEVICE Poorly connected to the supply voltage After turning ON the switch the device does not correspond Failure of power switch PROBLEMY ZE SPAWANIEM MIG No power supply No arc A break in circuit welding A break in the control circuit Contact tip is not properly fastened or tightened Excessive heating of MIG gun...
- Page 30 USER’S MANUAL The problem of obtaining adequate Too low welding current weld penetration Improper welding parameters Too little flow of the shielding gas or Poor quality of weld its quality is inadequate Excessively worn of tungsten electrode OTHER Protection mechanism started Too much welding amperage.
- Page 31 A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
- Page 32 Videopresentation of products Subscribe to the channel SPARTUS.INFO...
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