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TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity.
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •...
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a...
USER’S MANUAL source, • The surroundings of the work should be observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal.
USER’S MANUAL • Keep your face and head away from the cy- Never aim the burner tip of the welding torch linder valve socket when the valve is being at your face, eyes or other people. opened. 1.7.4 Moving elements can be dangerous •...
USER’S MANUAL WARNING The maximum voltage of 15kV. Accidental pressing of the microswitch results in unintentional arc ignition. Never bring a bare hand close to the electrode, when the device is connected to a power source. 1.9 SYMBOLS USED IN INSTRUCTIONS We use this symbol to pay your attention about important information.
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 – „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS The device SPARTUS® ProTIG 220P AC/DC is in conformity with the relevant Union harmoniza- tion legislation: LVD 2014/35/UE...
Support for remote control – the ability to connect foot control and wireless remote control pilot or TIG torch with control in the handle. ProTIG 220P AC/DC impresses with its small size, lightweight (only 10,5 kg) and excellent output parameters. The device is designed both for the manufacturing sector, as well as maintenance and montage works.
However it is not designed to be used outdoor during precipitation if it is not covered. 6.2 TECHNICAL PARAMETERS OF DEVICE SPARTUS® ProTIG 220P AC/DC Input ~1 x 230V ±10% 50/60 Hz Welding Current [A] AC / DC 5 –...
* LIFT – the arc ignition by rubbing the electrode on the workpiece. HF – contactless arc ignition. 7. INSTALLATION AND USE WARNING! SPARTUS® ProTIG AC/DC machines are intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals. It is forbidden to grinding and/or carrying out other locksmith works or mechanical working of metal in the vicinity of the ventilation opening of unit.
USER’S MANUAL 7.3 DESCRIPTION OF CONSTRUCTION Transport handle Unit cover Control panel Toggle switch ON/OFF SK socket „+” Shield gas input joint SK socket „-” Power cable Socket: TIG torch control plug Shield gas connector – for TIG torch 7.4 CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fluctuations etc.) are given in the table with technical parameters of device and on the rating plate of welding machine.
USER’S MANUAL 7.5 INSTALLATION – TIG WELDING Before connecting hardware and shielding gas to the device, make sure that the device is discon- nected from power source and switch is in the OFF position. 7.5.1 Connecting the gas cylinder 1. The cylinder with appropriate shielding gas (in TIG welding is an inert gas, frequently argon, helium or a mixture of both), should stand upright and be secured against tipping over in accordance with safety requirements.
USER’S MANUAL INSTALLATION – MMA WELDING Before connecting hardware and shielding gas to the device, make sure that the device is discon- nected from power source and switch is in the OFF position. The welding polarity depends on the type of electrodes used. Before connecting the cables refer to the requirements specified by the manufacturer of electrodes.
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USER’S MANUAL Indicator [4 – 7] inform the units that are shown on the display: % – percentage Hz – frequency in units of Hertz A – amps Power indicator S – seconds Abnormal indicator Indicator [10 – 12] inform the choice of welding method: MMA –...
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AC BALANCE – SCALE 10 – 99% of EN ADJUSTABLE PARAMETER: EN When TIG AC welding comes to the cyclic change of welding polarization. SPARTUS® ProTIG 220P AC/DC allows to adjust the percentage of Electrode Negative (EN) used during the AC wel- ding mode.
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USER’S MANUAL AC FREQUENCY (ACF) The frequency of the AC determines the number of cycles T AC per one second [Hz]. The higher frequency of the welding current, the welding arc is more stable and concentrated. The phy- sical properties of welded joint are better. With increasing frequency increases the noise level emitted by the welding arc.
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USER’S MANUAL 7.7.5 Course of TIG welding process – 2T During TIG function 2T, you can not set the current parameters of the initial and final current. Press the gun switch and hold it. Electromagnetic gas valve is turned on. The shielding gas stars to flow.
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USER’S MANUAL 7.7.6 Course of TIG welding process (4T) During TIG 4T, it is possible to preset the current value of the initial and final current. With this feature, you can prevent flooding at the beginning of the weld and fill the crater formed at the end of the weld.
Welding current [A] Arc Force 7.8 USING THE BUILT-IN MEMORY The SPARTUS® ProTIG 220P AC/DC device has 10 built-in memory channels in which welding parameters can be saved. 7.8.1 Built-in memory – choosing memory channels To select one of the 10 channels of memory: 1.
USER’S MANUAL Digital meter Function panel Multi-function joystick – parameter regu- lation knob Battery socket For remote control preferably alkaline LR6 / AA (3 pcs.) 7.9.2 Setting the remote control pilot To pair remote control with welding machine the first time: 1.
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center.
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After switching on the device gas flows Electromagnetic valve is damaged. all the time. The power PCB is in trouble. No AC current at the device output The AC drive PCB damaged. in AC welding mode. The AC IGBT module damaged. The problem of obtaining adequate weld Too low welding current.
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A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
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