Spartus EasyMIG 220E PULSE SYNERGY User Manual
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Spartus EasyMIG 220E PULSE SYNERGY User Manual

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Summary of Contents for Spartus EasyMIG 220E PULSE SYNERGY

  • Page 3: Table Of Contents

    2. ELECTROMAGNETIC FIELD (EMF) 3. ELECTROMAGNETIC COMPATIBILITY (EMC) 4. CONFORMITY WITH STANDARDS 5. GENERAL DESCRIPTION 6. TECHNICAL SPECIFICATIONS 7. INSTALLATION AND USE 8. MAINTENANCE 9. ENVIRONMENTAL PROTECTION 10. TROUBLESHOOTING 11. NOTES USER’S MANUAL SPARTUS EasyMIG 220E PULSE SYNERGY ® vXIX02ME www.spartus.info...
  • Page 4 SPARTUS ® Easy MIG * USER’S MANUAL ¹. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes • Welding equipment may be heavy (e.g. that can ex pose hazards for the operator wire feeder fi...
  • Page 5 SPARTUS Easy MIG * USER’S MANUAL ® • It is forbidden to touch SK sockets ( „+” The arc generates: and/or „-„) when the device is in operation • ultraviolet radiation (can damage skin and (connected to a power supply source).
  • Page 6 SPARTUS ® Easy MIG * USER’S MANUAL 1.4. VAPOURS AND GASES CAN BE vapours during welding operations. Ensure DANGEROUS proper ventilation and/or mechanical welding exhaust draught to keep vapours and gases away from the breathing zone. • When welding is carried out in a confi ned...
  • Page 7 SPARTUS Easy MIG * USER’S MANUAL ® In case of doubt, checks by an expert should • When no welding operations are carried be made to establish noise levels in any out, make sure no part of the electrode is...
  • Page 8 SPARTUS ® Easy MIG * USER’S MANUAL from places where electric welding or cutting operations are to be performed, away from other sources of heat, sparks or fl ames. • Care shall be taken to prevent gas cylinders in the vicinity of the workpiece becoming part of the welding circuit.

  • Page 9: Electromagnetic Field (Emf)

    SPARTUS Easy MIG * USER’S MANUAL ® 1.8. OTHER INFORMATIONS • When performing welding work, you must apply equally to the health and safety requirements contained in the current normative acts, applicable in your country.. WARNING: The maximum voltage of 15kV. Accidental pressing of the microswitch results in unintentional arc ignition.

  • Page 10: Electromagnetic Compatibility (Emc)

    SPARTUS ® Easy MIG * USER’S MANUAL 3. ELECTROMAGNETIC COMPATIBILITY (EMC) WARNING: This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There can be potential diffi culties in ensuring electromagnetic compatibility in those locations due to conducted as well radiated radio-frequency disturbances.

  • Page 11: Conformity With Standards

    SPARTUS Easy MIG * USER’S MANUAL ® 4. CONFORMITY WITH STANDARDS The SPARTUS : EasyMIG 220E PULSE SYNERGY, EasyMIG 250Y, EasyMIG 315Y are ® in conformity with the relevant Union harmonization legislation: LVD 2014/35/UE Low Voltage Directive EMC 2014/30/UE Electromagnetic Compatibility Directive...

  • Page 12: General Description

    EasyMIG 220E PULSE SYNERGY ® SPARTUS Easy MIG220E PULSE SYNERGY is a modern multi-purpose 3in1 welding machine: MIG/MAG, TIG and MMA. The latest technologies such as IGBTs and MCU control system ave been used within the production proccess. Powered with a single- -phase 230V source power, which allows welding with current up to 200 amperes for all three methods.

  • Page 13: Technical Specifications

    SPARTUS Easy MIG * USER’S MANUAL ® 6. TECHNICAL SPECIFICATIONS 6.1. OPERATION, STORAGE AND TRANSPORT Conditions during operation, storage and transport Range of ambient air temperature during operation -10°C to +40°C up to 50% at 40°C Relative humidity of the air up to 90% at 20°C...
  • Page 14 SPARTUS ® Easy MIG * USER’S MANUAL 6.2. TECHNICAL PARAMETERS OF DEVICES EasyMIG 220E PULSE SYNERGY Input ~1× 230V ± 10% 50 / 60 Hz Welding current [A] 20 – 200 60 @200A Duty cycle [%] 100 @160A MIG PARAMETERS 15 –...

  • Page 15: Installation And Use

    7. INSTALLATION AND USE WARNING: SPARTUS EasyMIG 220E PULSE SYNERGY is intended for ® professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals.
  • Page 16 SPARTUS ® Easy MIG * USER’S MANUAL 7.3. DESCRIPTION OF CONSTRUCTION Alarm SPOT PROCESS TRIGGER NO. DESCRIPTION NO. DESCRIPTION Transport handle SK „-” socket Control panel Toggle switch ON/OFF EURO socket – MIG gun connector Door the wire supplying SK „+” socket...
  • Page 17 SPARTUS Easy MIG * USER’S MANUAL ® DESCRIPTION DESCRIPTION A1 Wire spool B1 Nut A2 Wire feeder B2 Wiwe spool A3 Welding polarity on Euro socket B3 Mountig mechanism of spool DESCRIPTION DESCRIPTION C1 Nut D1 Wire inlet guide C2 Drive roll...
  • Page 18 SPARTUS ® Easy MIG * USER’S MANUAL 7.4. CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fl uctuations etc.) are given in the table with technical parameters of device and on the rating plate of welding machine.
  • Page 19 SPARTUS Easy MIG * USER’S MANUAL ® 7.5.2. WELDING WIRE SPOOL INSTALLATION 1. Unlock the mounting block (B1) in the mounting bracket (B3). 2. Place the wire spool on mounting mechanism. Pay attention to direction of unwin- ding welding wire (basic criterion - minimum bending radius of wire, linearly to wire inlet guide D1).
  • Page 20 SPARTUS ® Easy MIG * USER’S MANUAL 7.5.5. DEVICE INSTALLATION - MIG/MAG WELDING For most applications during MIG/MAG welding the polarity of the welding should be positive ‚+’ on the EURO socket and negative ‚-’ on the return cable. Connect the gas hose to the machine.
  • Page 21 SPARTUS Easy MIG * USER’S MANUAL ® 7.6. INSTALLATION – TIG WELDING Before connecting hardware and shielding gas to the device, make sure that the device is disconnected from power source and switch (H) is in the OFF position. 7.6.1. CONNECTING THE GAS CYLINDER The cylinder with appropriate shielding gas, should stand upright and be secured against tipping over in accordance with safety requirements.
  • Page 22 SPARTUS ® Easy MIG * USER’S MANUAL TIG plug socket Description START + START - 7.7. INSTALLATION – MMA WELDING Before connecting hardware and shielding gas to the device, make sure that the device is disconnected from power source and switch (H) is in the OFF position.
  • Page 23 SPARTUS Easy MIG * USER’S MANUAL ® 7.8. CONTROL PANEL 220E PULSE SYNERGY Abnormal indicator Digital meter welding current / functions no. Button „-” dynamic Indicator dynamic Button „+” dynamic Digital meter welding voltage / programs no. / parameters Switch „Gas Test”...
  • Page 24 SPARTUS ® Easy MIG * USER’S MANUAL Welding method: welding synergy MIG/MAG SYNERGY TIG welding with arc ignition by scratch LIFT manual metal Arc Welding Operation mode: 2T Trigger 4T Trigger SPOT spot welding 7.8.1 ADVANCED FUNCTIONS: To enter advanced functions menu hold (M2) and (M5) buttons for 5 seconds. To exit hold (M2) and (M5) buttons for 5 seconds again.

  • Page 25: Maintenance

    SPARTUS Easy MIG * USER’S MANUAL ® 7.8.2. SYNERGIC PROGRAMS - SPECIFICATION : PROGRAM No. DIA WIRE MATERIAL [JOB] [mm] 80%Ar 20% CO2 80%Ar 20% CO2 80%Ar 20% CO2 302* SS ER 316 98%Ar 2% CO2 404* Al99,5 Ar 100%...

  • Page 26: Environmental Protection

    10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS ® dealer or authorized service center.
  • Page 27 SPARTUS Easy MIG * USER’S MANUAL ® Excessive heating of MIG • Contact tip is not • Inspect contact tip, gun. properly fastened or tighten contact tip tightened • Reduce welding current • Too high welding current in relation into MIG gun capacity Unstable wire feeding –...

  • Page 28: Notes

    SPARTUS ® Easy MIG * USER’S MANUAL Unstable welding arc, big • Incorrect welding polarity. • Check the requirements spatters, bad weld quality • The electrode is damp regarding the polarity on - MMA or incorrectly heated. the electrode packaging, •...
  • Page 29 SPARTUS Easy MIG * USER’S MANUAL ®...
  • Page 30 SPARTUS ® Easy MIG * USER’S MANUAL...

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