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TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity.
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •...
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a...
USER’S MANUAL source, observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal. e) restriction of entry to these „ear protection 1.6.2 Explosion hazard areas”...
USER’S MANUAL 1.7.4 Moving elements can be dangerous cylinder valve socket when the valve is being opened. • Special valve shield should always be in- stalled during cylinder transportation or when the cylinder is not used. OTHER HAZARDS Arc welding and allied processes carrying other All protective elements and device housing hazards not listed before.
USER’S MANUAL WARNING The maximum voltage of 15kV. Accidental pressing of the microswitch results in unintentional arc ignition. Never bring a bare hand close to the electrode, when the device is connected to a power source. 1.9 SYMBOLS USED IN INSTRUCTIONS We use this symbol to pay your attention about important information.
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 – „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS SPARTUS® EasyMIG 270/275 and EasyMIG 320/325 are in conformity with the relevant Union harmonization legislation: LVD 2014/35/UE...
(MMA mode). Devices are additionally equipped with digital displays that provide full control of parameters at every stage. SPARTUS® EasyMIG 270/275 and 320/325 are compacts designed for operation in harsh industrial environments. Excellent output parameters, high duty cycle, efficient cooling system, durable housing, 2T/4T modes result in that this devices have countless advantages.
USER’S MANUAL 6. TECHNICAL SPECIFICATIONS 6.1 OPERATION, STORAGE AND TRANSPORT Conditions during operation, storage and transport Range of ambient air temperature -10°C to +40°C during operation Relative humidity of the air up to 50% at +40°C up to 90% at +20°C Ambient air free from abnormal amounts of dust, acids, corrosive substances etc.
USER’S MANUAL 7. INSTALLATION AND USE WARNING! SPARTUS® EasyMIG 270/275 and 320/325 machines are intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals. It is forbidden to grinding and/or carrying out other locksmith works or mechanical working of metal in the vicinity of the ventilation opening of unit.
USER’S MANUAL 7.3.2 Wire feeder Wire inlet guide Tension adjustment knob Feeder rolls – leading Feeder rolls – pressing Clamping mechanism welding wire with nut 7.4 CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fluctuations etc.) are given in the table with technical parameters of device and on the rating plate of welding machine.
USER’S MANUAL WARNING! It is forbidden bridging PE and N cables. it may cause serious risk of electric shock! In some cases, colours of power cords may vary from those shown on diagram. For example when the device has a four-wired three phase power cord. In this case, the PE protective conductor (yellow-green) must be connected to the terminal which is provided for it .
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USER’S MANUAL 7.5.3 MIG/MAG gun installation 1. Connect properly MIG gun plug to EURO socket 3 . 2. Pay special attention to the correct fit of the control pins and input welding wire from wire feeder to the wire inlet guide in MIG gun.
USER’S MANUAL INSTALLATION – MMA WELDING Before connecting hardware and shielding gas to the device, make sure that the device is discon- nected from power source and switch is in the OFF position. The welding polarity depends on the type of electrodes used. Before connecting the cables refer to the requirements specified by the manufacturer of electrodes.
USER’S MANUAL 7.7 INSTALLATION – FLUX CORED ARC WELDING (FCAW) Before connecting hardware and shielding gas to the device, make sure that the device is discon- nected from power source and switch is in the OFF position. If the manufacturer of welding wire is not recommended otherwise, self-shielded wire should be connected to negative polarity (MIG gun connected to minus) and return cable with earth clamp should be connected to positive polarity (+).
USER’S MANUAL Connecting MIG/MAG gun Connecting earth cable with clamp Connecting plug into socket SK „-” 7.8 INSTALLATION – TIG WELDING Before connecting hardware and shielding gas to the device, make sure that the device is discon- nected from power source and switch is in the OFF position.
USER’S MANUAL Connect properly TIG torch plug into SK „-” Connecting earth cable with clamp into SK „+” 7.9 CONTROL PANEL – USING Digital display parameter: Button diameter welding voltage / time / programs Parameter adjustment button: Digital display parameter: 2T/4T / SPOT / VRD welding current / wire feed speed / Button selection mode:...
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USER’S MANUAL Parameter adjustment button: Colour LCD wire speed / diameter / inductance / 2-4T/ Selection/mode adjustment knob Hot Start / Arc Force Home button Button - wire check Selection/parameter adjustment knob Button - gas check Display settings LCD Welding current Inductance Wire feed speed Slow Feed...
USER’S MANUAL 8. MAINTENANCE WARNING! Before performing any maintenance or repairing of device, disconnect welding machine from the power source and wait at least 5 minutes. The voltage accumulated in capacitors should be discharged at this time to a safe level. But even after that operation you should be careful. Make sure that the device is disconnected from the power source, and switch is in the OFF posi- tion, before connecting accessories and shielding gas to the device.
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center.
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MMA WELDING PROBLEMS Incorrect welding polarity. Electrode is damp or incorrectly heated. Unstable arc welding, excessive spatter welding, Unstable voltage in. poor weld quality. Parameter display damaged, incorrect display indications. TIG WELDING PROBLEMS The problem of obtaining adequate Too low welding current. weld penetration.
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A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
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