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TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity.
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •...
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a...
USER’S MANUAL source, observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal. e) restriction of entry to these „ear protection 1.6.2 Explosion hazard areas”...
USER’S MANUAL 1.7.4 Moving elements can be dangerous cylinder valve socket when the valve is being opened. • Special valve shield should always be in- stalled during cylinder transportation or when the cylinder is not used. OTHER HAZARDS Arc welding and allied processes carrying other All protective elements and device housing hazards not listed before.
USER’S MANUAL WARNING The maximum voltage of 15kV. Accidental pressing of the microswitch results in unintentional arc ignition. Never bring a bare hand close to the electrode, when the device is connected to a power source. 1.9 SYMBOLS USED IN INSTRUCTIONS We use this symbol to pay your attention about important information.
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 – „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS SPARTUS® EasyMIG 185 is in conformity with the relevant Union harmonization legislation: LVD 2014/35/UE Low Voltage Directive...
Exemplary applications: workshop works, outside site repairs, automotive. 5.1 PURPOSE OF USE SPARTUS® EasyMIG 185 is designed for: • Metal Inert Gas (MIG) / Metal Active Gas (MAG) welding, • Tungsten Inert Gas welding (TIG), •...
However it is not designed to be used outdoor during precipitation if it is not covered. 6.2 TECHNICAL PARAMETERS OF DEVICE EasyMIG 185 Input 1 ~ 230V ± 10% 50 / 60 Hz Welding current MIG [A] 40 –...
Dimensions [mm] 535 × 230 × 410 7. INSTALLATION AND USE WARNING! SPARTUS® EasyMIG 185 is intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals. It is forbidden to carry out work related to metalworking (for example grinding, drilling, etc.) near the welding device, especially near the vents.
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USER’S MANUAL Transport handle Gas connector for TIG torch Control panel Device casing SK socket „+” Toggle switch ON/OFF SK socket „-” Gas connector EURO socket – MIG gun connector Power cable Control plug socket 7.3.2 Inside / wire feeder Welding wire guide –...
USER’S MANUAL 7.4 CONNECTING TO POWER SUPPLY Requirements for power network parameters (voltage, permissible range of mains voltage fluctuations etc.) are given in the table with technical parameters of device and on the rating plate of welding machine. Before connecting the unit to the power source: •...
USER’S MANUAL eyes / face or others. 6. When wire end comes out to a distance approx. 30mm beyond the torch outline, release microswitch. 7. Assemble welding wire into liner (gas nozzle, contact tip). 8. Cut off the end of wire properly. 7.5.4 Device installation 1.
USER’S MANUAL 7.6.2 TIG torch installation 1. Connect properly TIG torch plug to SK socket „-” 4 . 2. Connect properly TIG torch control plug into control socket 6 . Pay attention to suitable fitting of control pins. 3. Connect gas hose into shield gas connector at the front panel 7 . Pressure regulator Gas hose Power cable...
USER’S MANUAL 7.8 INSTALLATION – FLUX CORED ARC WELDING (FCAW) Before connecting hardware and shielding gas to the device, make sure that the device is disconnec- ted from power source and switch is in the OFF position. If the manufacturer of welding wire is not recommended otherwise, self-shielded wire should be con- nected to negative polarity (MIG gun connected to minus) and return cable with earth clamp should be connected to positive polarity (+).
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USER’S MANUAL Digital display: wire feeding speed Parameter adjustment knob: and welding current wire feeding speed or welding current Digital display: welding voltage, Arc Parameter adjustment knob: voltage, Force and Down Slope time Arc Force or Down Slope Welding process select key Wave Control adjustment knob Trigger mode 2T/4T select key 7.9.1 Trigger mode...
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center.
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USER’S MANUAL MIG WELDING TROUBLESHOOTING Wire feed speed set too high. Voltage too high. Wrong polarity set. Unstable welding arc, excessive spatter, Stick out too long. bad weld quality. Contaminated base metal or wire. Inadequate gas flow or too much gas flow. Moisture on the base metal.
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USER’S MANUAL Wrong gas, poor gas flow or gas leak. Poor weld quality. Contaminated base metal. Contaminated or incorrect filler wire. Torch incorrectly connected. Contaminated base metal or tungsten. Unstable arc during DC welding. Arc length too long. Tungsten incorrect or in poor condition. Incorrect machine set up.
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A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
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