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TABLE OF CONTENTS 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING ....2 1.1 General safety rules ................................... 2 1.2 Electric shock can kill ................................2 1.3 Welding arc radiation can be dangerous ......................... 3 1.4 Vapours and gases can be dangerous ..........................3 1.5 Noise can be harmful ................................
USER’S MANUAL 1. SAFE USE – HAZARDS ASSOCIATED WITH ARC WELDING AND PLASMA CUTTING Arc welding and plasma cutting are processes feeder fitted with spool and harness). Care that can pose hazards for the operator and per- shall be taken during manual handling. sons in his vicinity.
USER’S MANUAL • Power supply must never be connected Such radiation can be direct or reflected from before the accessories of SK sockets/con- surfaces such as bright metals and light colo- nectors are properly installed in the device. ured objects. •...
USER’S MANUAL Arc welding and allied processes produce wel- in case of an emergency, are in the imme- ding fume which may pollute the atmosphere diate vicinity. surrounding the work. Welding fume is a vary- • In closed rooms or in certain circumstances ing mixture of airborne gases and fine particles during outdoor operations, it may be re- which, if inhaled or swallowed, constitute a...
USER’S MANUAL source, observed for an adequate period after its c) effective maintenance of sound protection termination. devices, • „Hot spots” and immediate surroundings d) indication as „ear protection areas” where should be observed until their temperature applicable, has dropped to normal. e) restriction of entry to these „ear protection 1.6.2 Explosion hazard areas”...
USER’S MANUAL 1.7.4 Moving elements can be dangerous cylinder valve socket when the valve is being opened. • Special valve shield should always be in- stalled during cylinder transportation or when the cylinder is not used. OTHER HAZARDS Arc welding and allied processes carrying other All protective elements and device housing hazards not listed before.
USER’S MANUAL 1.9 EXTRA PRECAUTIONS 1.9.1 Potential risk during plasma cutting • during the plasma cutting – plasma arc temperature exceeds a few thousands °C, • large light radiation is accompanied when plasma cutting as a result of burning gases and the igniting of a plasma arc, •...
Methods of reducing electromagnetic interference are listed in detail in the standard EN 60974-9 – „Arc welding equipment – Part 9: Installation and use”. 4. CONFORMITY WITH STANDARDS SPARTUS® EasyCUT 40E/40E Compressor are in conformity with the relevant Union harmoni- zation legislation: LVD 2014/35/UE...
Examples of use: workshop, portable repair, production. 5.1 PURPOSE OF USE SPARTUS® EasyCUT 40E / 40E Compressor plasma cutters are designed for thermal cutting (plas- ma cutting) steels and any other nonferrous metal and other electrically conductive materials. 6. TECHNICAL SPECIFICATIONS 6.1 OPERATION, STORAGE AND TRANSPORT...
The device has a degree of protection IP23. Which means that it is intended to be used in closed and covered areas and suitable for use outdoors. However it is not designed to be used outdoor during precipitation if it is not covered. 6.2 TECHNICAL PARAMETERS EasyCUT 40E EasyCUT 40E Compressor Input ~1 ×...
USER’S MANUAL 7. INSTALLATION AND USE WARNING! SPARTUS® EasyCUT machines are intended for professional and industrial applications. Installation and use of the device may only be carried out appropriately trained professionals. It is forbidden to shorten the length of the condensate drain pipe. The hose should always reach a little above the ground - below the lower edge of the devices rear panel.
USER’S MANUAL EasyCUT 40E Compressor Transport handle Air preparation block holder Control panel with cover Compressed air inlet Air preparation block with pressure Socket SK „+” reducer Plasma torch socket „-” Pressure regulator knob Unit cover The condensate drain tube Toggle switch ON/OFF 7.4 CONNECTING TO POWER SUPPLY...
USER’S MANUAL 7.5 CONNECTION OF THE DEVICE Before connecting the equipment and compressed air to the device, make sure that the unit is disconnected from the source power and the power switch is in the OFF position. 7.5.1 Assembly and connection the compressed air The compressed air or nitrogen which are used for plasma cutting should be free of contaminants such as particles, oil and or excessive moisture.
USER’S MANUAL Compressor Air filter with the pressure control (on the device) max. 8 bar Power cable Elements of air filtration and air preparation in installation Plasma torch Cutting material Control cable Work clamp 7.6 CONTROL PANEL – USING...
7.7 THE PROCESS OF CUTTING SPARTUS® EasyCUT 40E / 40E Compressor are equipped in standard with system of contactless arc ignition with HF – high-frequency generator. There is no need for the nozzle tip to contact the surface to ignite the plasma arc.
Tip ϕ 0.8 51316 Tip ϕ 0.9 51316.09 60389K1 Shield cap (1 hole) 60389K Shield cap (2 holes) 60389K4 Shield cap (4 holes– for EasyCUT 40E Compressor) 60389 Shield cap (6 holes – for EasyCUT 40E) 60431 Double pointed spacer...
USER’S MANUAL 8. MAINTENANCE WARNING! Before performing any maintenance or repairing of device, it should be disconnect from the power source and wait at least 5 minutes. The voltage accumulated in capacitors should be discharged at this time to a safe level. But even after that operation you should be careful. Maintenance and repair work may be performed only by qualified personnel with the appropriate per- missions.
10. TROUBLESHOOTING Not all problems with functioning of the device, are the evidence of failure. You can independently carry out an analysis in search of probable failure. In case of doubt, please contact to SPARTUS® dealer or authorized service center.
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A masterly combination of high quality production, excellent parameters and ergonomics – these are fea- tures of the SPARTUS® Master series of devices, which were created with demanding welding jobs in mind. Precision, functionality, excellent parameters and resistance to high workloads –...
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