Tuttnauer 5050 Operation & Maintenance Manual
  1. Manuals
  2. Brands
  3. Tuttnauer Manuals
  4. Laboratory Equipment
  5. 5050
  6. Operation & maintenance manual
Tuttnauer 5050 Operation & Maintenance Manual

Tuttnauer 5050 Operation & Maintenance Manual

Hide thumbs Also See for 5050:
Table of Contents

Advertisement

Quick Links

OPERATION
&
MAINTENANCE
MANUAL
ELC-D  Standard Autoclave
 Including the Pre-Vacuum Option
ELCPV-D
Models 5050 and 5075
Cat. No. MAN205-0469000EN Rev B
 Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.  +31/76-5423510,
 Fax: +31/76-5423540

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 5050 and is the answer not in the manual?

Questions and answers

Related Manuals for Tuttnauer 5050

Summary of Contents for Tuttnauer 5050

  • Page 1 ELC-D  Standard Autoclave  Including the Pre-Vacuum Option ELCPV-D Models 5050 and 5075 Cat. No. MAN205-0469000EN Rev B  Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.  +31/76-5423510,  Fax: +31/76-5423540...

  • Page 3: Table Of Contents

    Construction...................... 10 Environment Emission Information.............. 10 Directives and Standards................. 10 Electrical Data ....................11 3.10 Overall Dimensions Models 5050, 5075 EL ..........12 3.11 Symbol Description ..................13 3.12 Technical Specifications EL-D............... 14 3.13 Water quality..................... 15 CONTROL PANEL....................19 Description and Functions of the Front Panel Keyboard ......
  • Page 4 Treating the thermal papers: ................39 PREPARATION BEFORE STERILIZATION ............. 40 Instruments ....................... 40 Tubing ........................ 41 Sterilization of Liquids ..................42 Filling the Water Reservoir................42 OPERATING INSTRUCTIONS ................43 10.1 Turning on the autoclave ................43 10.2 Opening the door ....................43 10.3 Safety........................
  • Page 5 TABLE OF CONTENT (Cont.) DRAWINGS PAGE NO. FRONT VIEW ........................17 REAR VIEW......................... 18 BASKETS AND CONTAINERS..................56 Page 3 of 57 Pages...

  • Page 6: General

    If damage is apparent, contact your dealer or point of purchase, so that they may notify the manufacturer and file a claim with the appropriate carrier. All Tuttnauer products are carefully inspected prior to shipment and all reasonable precautions are taken in preparing them for shipment to assure safe arrival at their destination.
  • Page 7 No autoclaves will be accepted for repair without proper authorization from us. All transportation charges must be paid both ways by the owner. This warranty will be void if the unit is not purchased from an authorized full service Tuttnauer dealer. Page 5 of 57 Pages...

  • Page 8: Safety Instructions

    SAFETY INSTRUCTIONS The autoclave has unique characteristics. Please read and understand the operation instructions before first operation of the autoclave. The following issues may require instructions guidance provided by the manufacturer: how to operate the autoclave, the door safety mechanism, the dangers involved in circumventing safety means, how to ensure that the door is closed, and how to select a correct sterilization program.
  • Page 9 Once annually, or more frequently, effective tests must be performed, i.e., calibration and validation. Examine the condition of assemblies on a regular basis. Make sure there are no leaks, breaks, blockages, whistles or strange noises. It is required to conduct maintenance operations as instructed. Immediately notify the person in charge of any deviation or risk for the proper function of the device.

  • Page 10: Technical Data

    TECHNICAL DATA Introduction Models 5050 and 5075 ELPV-D/ELPV-D are table-top sterilizers designed especially for the sterilization of instruments, liquids, medical waste, and other materials in hospital laboratories, medical laboratories, research institutes, food laboratories and pharmaceutical facilities. A computerized control unit ensuring a fully automatic sterilization cycle controls the autoclave.

  • Page 11: Stand - By Heating Mode

    components, no attempt should be made by the user or any other unauthorized person to repair or recalibrate it. Only technical personnel having proper qualifications, holding technical documentation and adequate test instrumentation are authorized to undertake repair or service. Stand – by heating mode The autoclave provides an option of heating the chamber in stand-by mode between cycles with a very low power in order to reduce total cycle time (1.6% of the total power only).

  • Page 12: Load On Counter

    Class I 5075 6 x 1100W 400V/50Hz (IEC 60601-1) Class I 3 Ph, 5050 4 x 1100W (IEC 400V/50Hz 60601-1) Attention: The electrical net must be protected with a current leakage safety relay. The electrical network must comply with local rules or regulations.

  • Page 13: Electrical Data

    Electrical Data Power Line Protection against Supply Voltage Model current electrical shock consumption Class I 6 x 1100W 3 Ph, 400V/50Hz 5075 (IEC 60601-1) Class I 5050 4 x 1100W 3 Ph, 400V/50Hz (IEC 60601-1) Page 11 of 57 Pages...

  • Page 14: Overall Dimensions Models 5050, 5075 El

    3.10 Overall Dimensions Models 5050, 5075 EL FRONT VIEW TOP VIEW Model 5050 5075 Dimensions 34.6 34.6 Overall 28.7 28.7 Dimensions 32.1 1045 41.1 Maximum 1440 56.7 1640 64.6 dimensions 31.6 31.6 (door open) 24.7 24.7 Distance between supporting legs 23.4...

  • Page 15: Symbol Description

    MODEL PROPERTIES 5050 5075 Chamber diameter in mm Chamber depth in mm 102 lit. 160 lit. Effective Chamber volume 27 US gal 42.3 US gal Height (mm) Overall Width (mm) dimensions Length (mm) 1100 Maximum Width (mm) dimensions Height (mm)

  • Page 16: Technical Specifications El-D

    Page 14 of 57 Pages...

  • Page 17: Water Quality

    3.13 Water quality 3.13.1 Water for generating steam The distilled or mineral – free water supplied to the autoclave should have the physical characteristics and maximum acceptable level of contaminants indicated in the table below: Physical Characteristics and Maximum acceptable contaminants levels in steam for sterlizers (According to EN 13060:2004).
  • Page 18 RO is cheaper to install and to run than DI. RO removes particulate matter, organic molecules and pyrogens that DI cannot remove RO water is less corrosive to steel and copper than DI water. RO maintenance requirements are less demanding than those of the DI units.
  • Page 19 FRONT VIEW Description Autoclave cover Safety valve Validation port (under door cover) Water reservoir cover Pressure gauge Water reservoir – assembly Reservoir water drain valve (under Control panel display door cover) Ring for drain valve (under door Control panel keyboard cover) Printer Cover RJ45 Ethernet port...
  • Page 20 REAR VIEW Description Cut off Circuit breaker Electricity Strainer Drain Tap Water Air Inlet Page 18 of 57 Pages...

  • Page 21: Control Panel

    CONTROL PANEL 4.1.1 CONTROL PANEL DRAWING Description Display Keypad: Up Button Keypad: Start/Stop Button Keypad: Down Button Printer Page 19 of 57 Pages...

  • Page 22: Description And Functions Of The Front Panel Keyboard

    Description and Functions of the Front Panel Keyboard The front panel is composed of 3 sections: 1. Display screen. 2. Keypad. 3. Printer 4.2.1 Display screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages.
  • Page 23 4.2.2 Keypad The keypad consists of three keys as described below: UP key This key has the following functions:  In the menu directories: o This key enables the operator to browse through the cycles.  In the directories available: o When the cursor is blinking on a number, the UP ▲...

  • Page 24: Displayed Error Messages / Symbols

    4.2.3 Printer The printer is an optional device. It prints the detailed history of each cycle performed by the autoclave. The printing is on thermal paper with 24 characters per line and records the sterilization cycle information for subsequent consideration. Displayed Error Messages / Symbols The failures are divided into two categories.
  • Page 25 Critical settings have been updated, If a change of the autoclave Restart the autoclave in Please restart setting was made, a restart order for changes to be machine in operation is required. updated. order for changes to be updated This message is displayed if Perform a new cycle to drain the electrode in the chamber the chamber.

  • Page 26: Description Of Programs

    DESCRIPTION OF PROGRAMS The sterilization cycle has a few stages in order to perform effective sterilization, i.e. destroying the required amount of bacteria according to the relevant standards. Operations sequence Vacuum Pulse (ELPV model only) At one pulse , vacuum is built down to 25 kPa. Removing air pockets in the autoclaved material improves the penetration of the steam during the sterilization stage.

  • Page 27: Sterilization Programs

    STERILIZATION PROGRAMS The autoclave offers six sterilization programs as follows: Screen Example Sterilizati Sterilization Programs Temp on time Program Description (minutes) Glass: For glass instruments and materials, when the manufacturer recommends autoclaving at 134°C temperatures of 134C Drying stage – for ELPV only.
  • Page 28 During the process, the stages of the cycle will be displayed on the screen: The stages names are as follows: Start Pulse L (ELPV model only) Insert Water Pulse H (1/1) Heating Sterilization Exhaust Drying (ELPV model only) Ending Display can be activated only by an authorized person. Page 26 of 57 Pages...

  • Page 29: Program 1: Glass

    Program 1: Glass For glass instruments and materials, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings  Sterilization temperature: 134C (273F)  Sterilization time: 3 minutes. Operations Sequence  (ELPV model only) Air removal stage; at one pulse it will build vacuum down to 25 kPa.

  • Page 30: Program 2: Plastic

    Program 2: Plastic For plastic and other delicate instruments, when the manufacturer recommends autoclaving at temperaturesof 121C (250F). Nominal parameters default settings  Sterilization temperature: 121C (250F)  Sterilization time : 15 minutes  Drying time: 30 minutes Operations sequence: ...

  • Page 31: Program 3: Liquid A

    Program 3: Liquid A For liquids when the manufacturer recommends autoclaving at temperatures of 121C (250F) for 15 minutes. Note: both PT100 temperature sensors must be inside the bottles Nominal parameters default settings  Sterilization temperature: 121C (250F)  Sterilization time: 15 minutes Operations Sequence ...

  • Page 32: Program 4: Liquid B -- Waste

    Program 4: Liquid B -- Waste For liquids when the manufacturer recommends autoclaving at temperatures of 121C (250F) for 30 minutes. Note: both PT100 temperature sensors must be inside the bottles Nominal parameters default settings  Sterilization temperature: 121C (250F) ...

  • Page 33: Program 5: Vacuum Test (Elpv Model Only)

    Program 5: Vacuum Test (ELPV model only)  Vacuum is produced in the chamber down to P1=15 kPa. At this stage all the valves close. The autoclave remains in this stage for 5 minutes. This period enables the condition in the chamber to reach equilibrium. ...

  • Page 34: Screens

    SCREENS Screens following a completely successful cycle – "Cycle Ended" 1. System Ready 2. Pulse Low (ELPV Pulse High (1/1) (ELPV model only) model only) 2. Insert Water 3. Heating 4. Sterilization 5. Exhaust 5. Drying (ELPV model 6. Ending only) 7.

  • Page 35: Screens Following Aborted Cycles After Complete Sterilization Stage

    Screens following aborted cycles after complete sterilization stage The sterilization phase ended successfully – cycle ended and the reason of failure is displayed For example the next two scenarios: 7.2.1 Canceled by user after complete sterilization stage The cycle ended successfully, the reason for aborted cycle is displayed.
  • Page 36 7.3.2 Failure according to Cancellation by user before complete sterilization stage When "Cycle Failed" appears on the screen, the user shall press START/STOP key in order to delete the "Cycle Failed" message An example for all displayed warnings according to Cycle Failed: Cycle Failed message Reason of failure The screen colour changed...

  • Page 37: Printer

    PRINTER Printer Output The printing is on thermal paper with 24 characters per line and contains the following information:  Date:  Time:  Ser. Num:  Model:  Version:  Cycle Num:  Cycle:  Dry Time:  Ster Temp: ...
  • Page 38 PRINTER OUTPUT DESCRIPTION Operator: ____________ To be filled in manually by operator Time: 12:14:47 Time sterilization cycle ended Status: Cycle Ended 101.3 099.7 Cycle finished time 00:24:43 D 00:27:40 107.0 107.4 The time, temperature and pressure during Drying Stage D 00:35:12 107.0 107.4 The time, temperature and pressure during Drying Stage...

  • Page 39: Printer Handling

    Legend Insert Water CLK 1 Real Time Clock Air removal stage CLK 2 Software clock Heating stage Exhaust stage Sterilization stage Drain Stage Printer Handling 8.2.1 Maintenance Wipe off the soiling on the printer surface with a dry soft cloth with a weak neutral detergent.
  • Page 40 Fig. 2 Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle the paper cutter carefully not to cut your hand. Place the paper roll making sure it unrolls in the proper direction as shown (see Fig. 3/2). Take out the paper and re-close the cover as shown (see Fig.

  • Page 41: Treating The Thermal Papers

    Treating the thermal papers:  Store the papers in a dry, cool and dark place.  Do not rub the papers with hard substance.  Keep the papers away from organic solvent. Cautions Never disassemble the printer. Failure to follow this instruction may cause overheating or burning of the printer or the AC adapter.

  • Page 42: Preparation Before Sterilization

    PREPARATION BEFORE STERILIZATION The purpose of packaging and wrapping of items for sterilization is to provide an effective barrier against sources of potential contamination in order to maintain sterility and to permit aseptic removal of the contents of the pack. Packaging and wrapping materials should permit the removal of air from the pack, penetration of the sterilizing water vapor into the pack and removal of the sterilizing vapor.

  • Page 43: Tubing

    In case carbon steel instruments are placed on the stainless steel tray, the tray should be lined with a towel or paper wrap before placing the instruments on the tray. There should be no direct contact between the carbon steel and the stainless steel tray. All instruments must be sterilized in an open position.

  • Page 44: Sterilization Of Liquids

    Sterilization of Liquids 1. Use only heat-proof glass, filled 2/3 full. 2. Ensure that the glass container is covered but not sealed to prevent pressure build-up. 3. Place the two temperature sensors into two separate liquid containers. These are used to control the program temperature and ensure the safety of the operating cycle.

  • Page 45: 10 Operating Instructions

    10 OPERATING INSTRUCTIONS 10.1 Turning on the autoclave  To start the system, turn on the main switch (1), located under the printer cover. The door is equipped with an electrical cylinder. This electrical cylinder performs the automatic opening and closing of the door. 10.2 Opening the door ...

  • Page 46: Loading

    10.4 Loading Correct loading of the autoclave is essential to successful sterilizing for several reasons. Efficient air removal from the chamber and the load will permit total steam penetration and saturation, and allow proper drainage of condensate. Additionally, correct loading will reduce damage to packs and their contents and maximize efficient use of the sterilizer.

  • Page 47: Unloading

    10.8 Unloading 1. When the cycle ended, press START/STOP key to verify the status. Message "Cycle Ended" (and the relevant failure message, if applicable) is displayed on the screen. 2. Verify that there is no pressure in the chamber, according to the reading on the display.

  • Page 48: 11 Service And Maintenance Instructions

    11 SERVICE AND MAINTENANCE INSTRUCTIONS 11.1 Preventive and Scheduled Maintenance The maintenance operations described in this chapter have to be fulfilled periodically to keep the device in good condition and to reduce the breakdown time to a minimum. The user maintenance personnel can easily execute these operations in accordance with further instructions.

  • Page 49: Draining The Reservoir

    11.1.4 Periodical Tests 1. Once every month activate the safety valve (see para. 9.4). 11.2 Draining the Reservoir Caution! Before starting, Make sure that the electric cord is disconnected and there is no pressure in the autoclave. 1. Connect the supplied plastic tube and turn drain valve counter clockwise (1 turn).

  • Page 50: Cleaning Water Strainer

    11.3 Cleaning water strainer Caution! Before proceeding, Make sure that the electric cord is disconnected and there is no pressure in the autoclave. 1. Open the strainer cover. 2. Remove the strainer element. 3. Rinse the strainer with water. Use a brush if necessary. 4.

  • Page 51: Checking The Safety Valve

    11.4 Checking the Safety Valve In order to prevent the safety valve from blockage, it is necessary to allow the steam pressure to escape through it (every month). The safety valve is located in the rear top side of the autoclave. 11.4.1 PED-approved type safety valve 1.
  • Page 52 7. Wait until pressure goes down to zero, only then can the door be opened. Attention: Use protective gloves in order not to burn your hands with the hot steam. 8. Press the STOP key to interrupt the operation, and exhaust steam from the chamber.
  • Page 53 At the end of the circular movement of the arms holder, the pin of the locking solenoid slides to its locking position. When the arms moves the last radial 15 mm, one arm activate the microswitch, while another arm (on which there is the angular bracket) pushes the piston of the 3/2 valve to a position that the venting port of the door is blocked.

  • Page 54: Moving The Autoclave

    11.5 Moving the Autoclave 1. Disconnect the power supply cord. 2. Disconnect the water and drain hoses. 3. Disconnect the compressed air hoses (if applicable). 4. Drain the water from the chamber. To avoid injuries, Moving the autoclave should be done by using a forklift.

  • Page 55: 12 Troubleshooting

    12 TROUBLESHOOTING This troubleshooting chart enables the user to solve minor malfunctions, prior to contacting our service department. Only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to service the apparatus. Message / Symbol / Failure Description...
  • Page 56 Message / Symbol / Failure Description Corrective Action Problem This message is displayed if the High Temp. system cannot reach the required Check and fix the city (tap) (Cooling) temperature, in the cooling stage, water supply. within preset time. This message is displayed if the Heat Time system cannot reach the required Verify that the autoclave is not...
  • Page 57 Message / Symbol / Failure Description Corrective Action Problem cycle) Wait until "cycle failed – This message is displayed after the canceled by user" or "cycle Canceled By START/STOP key is pressed and end – canceled by user" is User cycle aborted.
  • Page 58 Model L x D x H (mm) Capacity L x D x H (mm) Capacity 5050 500 x 380 x 250 500 x 380 x 250 5075 715 x 380 x 250 715 x 380 x 250...

  • Page 59: 13 Spare Parts List

    13 SPARE PARTS LIST Cat. No. Description 5050 5075 Strainer element, FIL175-0046 FIL175-0046 400µ Cap for¼” strainer FIL175-0027 FIL175-0027 Teflon gasket 4mm GAS082-0008 GAS082-0008 14 ACSSESORIES LIST Cat. No. Description 5050 5075 Chamber Brite™ CLE096-0026 CLE096-0026 1 box (10 packets)

This manual is also suitable for:

5075

Table of Contents