Tuttnauer 55120 1REP Operator's Manual
Tuttnauer 55120 1REP Operator's Manual

Tuttnauer 55120 1REP Operator's Manual

Pre-vacuum steam heated autoclave with one manual hinged door and a 27 kw steam generator

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OPERATOR
MANUAL
Pre-vacuum Steam Heated Autoclave
with one Manual Hinged Door
and a 27 KW Steam Generator
Model 55120 1REP
S.N.: 1306099; 14020678
Cat. No. MAN205-0097044ENO Rev. A
April 2014
 Tuttnauer. Ltd., Har Tuv Industrial Zone, B P.O. Box 170, Beit Shemesh, 99000, Israel,
 Tel:972 2 9904611  Fax:972 2 9904730
 Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.
+31/76-5423510, Fax: +31/76-5423540

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Summary of Contents for Tuttnauer 55120 1REP

  • Page 1  Tuttnauer. Ltd., Har Tuv Industrial Zone, B P.O. Box 170, Beit Shemesh, 99000, Israel,  Tel:972 2 9904611  Fax:972 2 9904730  Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510, Fax: +31/76-5423540...
  • Page 2 Web site: http//www.tuttnauer.com...
  • Page 3: Table Of Contents

    Table of Contents Safety Instructions --------------------------------------------------------------------------------- 1 Symbol Description -------------------------------------------------------------------------------- 3 GENERAL DESCRIPTION 1.1 Introduction ------------------------------------------------------------------------------------- 4 1.2 Front Panel -------------------------------------------------------------------------------------- 6 PRINTER ---------------------------------------------------------------------------------------- 8 2.1 Printer Output ---------------------------------------------------------------------------------- 7 2.2 Printer Handling -------------------------------------------------------------------------------- 9 STERILIZATION PROGRAMS ------------------------------------------------------------ 12 PREPARATION BEFORE STERILIZATION ------------------------------------------- 13 4.1 Loading ------------------------------------------------------------------------------------------ 14 4.2 Un-loading --------------------------------------------------------------------------------------- 15 OPERATING INSTRUCTIONS (TOUCH SCREEN) --------------------------------- 17...
  • Page 4 This page is left deliberately blank. Cat. No. MAN205-0097044ENO Rev. A Apr. 2014...
  • Page 5: Safety Instructions

    Safety Instructions The autoclave has unique characteristics. Please read and understand the operation instructions provided by the manufacturer before the first operation of the autoclave. The following issues may require clarification: The operation of the autoclave; the door safety mechanism; the door closing mechanism; the dangers involved in circumventing safety means;...
  • Page 6 Individual glass bottles may be placed within an appropriate container that will be placed on a tray. Never place glass bottles on the floor of the autoclave. Never fill more than ⅔ of the bottle volume. On closing the autoclave door, make sure that it is properly locked before starting a cycle.
  • Page 7: Symbol Description

    Symbol Description Symbol Description Caution! Consult accompanying documents Caution! Hot surface. Caution! Hot steam. Protective earth (Ground) MAN205-0097044ENO Rev. A Apr. 2014 Page 3 of 28 pages...
  • Page 8: General Description

    GENERAL DESCRIPTION Introduction This autoclave is a sterilizer designed to cover a large field of applications for hospitals and medical centers as well as pharmaceutical and biotechnological industries. The autoclave operates with saturated steam as the sterilizing agent, and has a temperature range of up to 137C (279ºF) and pressure up to 2.3 bar (34 psi).
  • Page 9 Note: The Touch Screen is manufactured from sensitive material. Press gently with a finger or use a special stylus. Do not use a fingernail or any other sharp implement to operate the Touch Screen. Caution! Do not operate the autoclave in the presence of dangerous gases and vapors. It is strictly forbidden to enter the autoclave chamber! If, for any reason (for cleaning, maintenance or if something falls down), it is necessary to enter the chamber, the person must lock the system by pressing the...
  • Page 10: Front Panel

    Front Panel The operation and controlling of the autoclave is performed through the Touch Screen Interface. An Emergency Stop push-button incorporated with a key lock is installed on the front panel and is designed to prevent hazards to humans, accidents or equipment breakdown. The Service Access Door on the lower part of the front panel enables service under the chamber.
  • Page 11: Printer

    PRINTER Printer Output The autoclave is equipped with a character printer, which prints a detailed history of each cycle performed. (This can be used for the record or for subsequent consideration.) The printing is on thermal paper with 24 characters per line and contains the following information: ...
  • Page 12 MAN205-0097044ENO Rev. A Apr. 2014 Page 8 of 28 pages...
  • Page 13: Printer Handling

    Printer Handling Maintenance Wipe off any dirt on the printer surface with a dry soft cloth with a weak neutral detergent. After that, wipe the printer with a dry cloth. Setting Paper Printer model PLUS II front view Paper mouth STATUS Led OPEN key (for paper roll compartment opening) FEED key...
  • Page 14 Close the printer cover door (3) by pressing corner (2), with the tip end of the paper emerging from the slot (1). See Fig. 2 on previous page. Notes on treatment of thermal papers  Store the papers in a dry, cool and dark place. ...
  • Page 15 Cautions! Never disassemble the printer. Failure to follow this instruction may cause overheating or burning of the printer or the AC adapter. Or an electric shock, which may lead to fires or accidents. Never use the printer in a place of extreme humidity or any place where it can possibly be splashed by any liquids.
  • Page 16: Sterilization Programs

    STERILIZATION PROGRAMS Cycle Id: Instruments  Sterilization temperature 134°C  Sterilization time 3 minutes  Dry time 1 minute Cycle Id: WrappedInstruments  Sterilization temperature 134°C  Sterilization time 7 minutes  Dry time 20 minutes Cycle Id: Pouches  Sterilization temperature 121°C ...
  • Page 17: Preparation Before Sterilization

    PREPARATION BEFORE STERILIZATION Warning! During loading and unloading use safety gloves and glasses in accordance with local safety regulations and good practice. Instruments to be sterilized must be clean, free from any residual matter, such as debris, blood, pads or any other material. Such substances may cause damage to the contents being sterilized and to the sterilizer, and prevent sterilization.
  • Page 18: Loading

    Note: Verify that the packaging method is in accordance with good practice approach and the packaging materials are in accordance with the applicable standards (e.g. EN868 series). Loading Note: Liquids can only be sterilized in an autoclave with two temperature sensors in the chamber.
  • Page 19: Un-Loading

    Un-loading When the buzzer signals the successful completion of a cycle, open the door and let the load cool down for several minutes. Maneuver the Transfer Carriage into position to line up the rails with the rails of the autoclave, lock the two locking wheels. Remove the loading cart (or the containers) onto the Transfer Carriage and place aside to cool down.
  • Page 20 Warning! During loading and unloading use safety gloves and glasses in accordance with local safety regulations and good practice. Do not operate the autoclave in the presence of dangerous gases and vapors. It is strictly forbidden for any person to enter the autoclave’s chamber. If, for any reason (for cleaning, maintenance or if something falls down), and it is necessary to enter the chamber, the person must shut the system by actuating the emergency switch and withdraw the key from the system, keeping the key on him,...
  • Page 21: Operating Instructions (Touch Screen)

    OPERAT TING INST TRUCTIO Warning! Do not o operate th e autoclav ve in the p presence o of danger ous gases s and vap ors. Emergen ncy Stop P Push-Butt ton in coo operative w with key lo ock is mo unted on front panel sw...
  • Page 22 To select a sterilization cycle, tap the 'Program Selector Key' (top left-hand corner of screen). The Program Select screens appear. Note: Screen captures shown in this manual are provided for illustrative purposes ONLY. The options available on your autoclave depend on its configuration and may differ those shown in these illustrations.
  • Page 23 For liquid loads, choose the two containers that contain the most liquid, and insert the two temperature sensors into both. Close the autoclave door. The door icon shows Turn the handle till the door icon shows closed If the system is ON and there are no alarms (Cycle Status is grey), press on the Autoclave Control screen to run the selected cycle.
  • Page 24: Malfunctions

    Malfunctio If a malfu unction occ curs during g autoclave e operation  messa age will ch hange to  the user m message w will show C CYCLE FA ILED  buzzer so ounds cont tinually for r six secon ...
  • Page 25: Cycle End

    Cycle End At end of a successful sterilization cycle, a buzzer sounds four times, and the CYCLE COMPLETE message appears. The Cycle Status indicator will be blank and grey. Tap the to release the door locking mechanism. The door locking mechanism will releases only if these conditions are fulfilled: ...
  • Page 26: Aborting A Cycle

    DO NOT ATTEMPT TO OPEN THE DOOR UNTIL NOTIFIED THAT THE ABORT SEQUENCE IS COMPLETE. IF THE CONTROLLER DOES NOT INDICATE THAT THE SEQUENCE IS COMPLETE, DO NOT ATTEMPT TO OPEN THE DOOR. CONTACT YOUR TUTTNAUER TRAINED AND CERTIFIED AUTOCLAVE TECHNICIAN. MAN205-0097044ENO Rev. A Apr.
  • Page 27: Maintenance Of Autoclave

    MAINTENANCE OF AUTOCLAVE Preventive and Periodical Maintenance 1. Clean the strainer at the bottom of the chamber. Before each 2. Verify that the door gasket and the surface that the gasket is cycle pressed on are clean. 3. Keep the door closed between sterilizing cycles. 1.
  • Page 28: Bacsoft Error Messages

    BACSOFT ERROR MESSAGES BacSoft Touch Screen Stand by Error Messages The following table describes the system error messages and corrective actions. Message Description Corrective Action System Ready No error For information only Water in chamber Water detected in the chamber Call autoclave Technician Door Is Open Door is open...
  • Page 29 Message Description Corrective Action Compressed air No compressed air supply Call for service supply error Steam generator no No water in steam generator Call for service water Chamber pressure Chamber pressure is out of range Call for service not in range Chamber temperature not in Chamber temperature is out of range...
  • Page 30: Bacsoft Touch Screen Cycle Error Messages (Touch Screen)

    BacSoft Touch Screen Cycle Error Messages The following table describes the system error messages and corrective actions. Message Description Corrective Action Cycle Done No error For information only User has pushed the stop button Canceled By User For information only and canceled the cycle Door has been manually opened Door is open...
  • Page 31 Message Description Corrective Action If chamber temperature does not reach X°c as defined in cycle Check utilities parameter 'Sterilization Heat Time Error Temperature' after X minutes as Call for service defined in cycle parameter 'Heat Time Error' Check utilities If during sterilization stage, the Low Pressure chamber pressure goes below the minimum valid sterilization pressure...
  • Page 32 Message Description Corrective Action If chamber pressure is above atmospheric pressure + 5 kPa X High Pressure minutes (as defined in cycle Call for service (Ending) parameter 'Normal Pressure Time Out) after the end stage begins If chamber pressure is below atmospheric pressure - 5kpa X Air Error minutes (as defined in cycle...

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