All transportation charges must be paid both ways by the owner. This warranty will be void if the unit is not purchased from an authorized full service Tuttnauer dealer. Accessories Basket accessories: A set of two baskets is available for the unit. The baskets are made of stainless steel wire and have a handle.
SAFETY INSTRUCTIONS The autoclave has unique characteristics. Please read and understand the operation instructions before first operation of the autoclave. The following issues may require instructions guidance provided by the manufacturer: how to operate the autoclave, the door safety mechanism, the dangers involved in circumventing safety means, how to ensure that the door is closed, and how to select a correct sterilization program.
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Open the door slowly to allow steam to escape and wait 5 minutes before you remove the load. When sterilizing liquids, wait 10 minutes. Once a month, ensure that the safety valves are functioning, and once annually a certified tester must conduct pressure chamber safety tests. Once annually, or more frequently, effective tests must be performed, i.e., calibration and validation.
This manual provides information for the following models: ELV-D – this is the basic model of the vertical laboratory autoclave. ELVC-D – this model includes a cooling system that enables cycles with fast cooling.
Operating Conditions The autoclave is intended to work in ‘indoor’ conditions only. Only autoclavable materials shall be used. The environment shall not exceed an ambient temperature range of 5ºC (41ºF)-40ºC (104ºF) and a relative humidity of 85% respectively.
Environment Emission Information A. Peak sound level generated by the sterilizer is 70 / dBA with a back « sound level of 60 dBA. B. Total heat transmitted by the sterilizer is < 100 W/h Electrical Data 208V 230V 380V PROPERTIES version version...
Loading Capacities 3.8.1 solid load Maximum solid load: 7 kg (15.5 lb) 3.8.2 Erlenmeyer Flasks Size 250 ml 500 ml 1000 ml 5050 2 x 21 2 x 14 2 x 8 5075 3 x 21 3 x 14 3 x 8 3.8.3 Medium Flasks (Schott) Size...
All water connections to autoclave must be performed through "BACK FLOW PREVENTION SYSTEM" only, as per IEC 61770. 3.10 Symbol Description Caution! Consult accompanying documents Caution! Hot surface. Caution! Hot steam. Protective earth (Ground) On-Off Page 12 of 83 Pages...
FRONT VIEW Description Front leg Rear leg Left service door Left service door grip Service door lock screws Door cover Pressure gauge Display Keyboard Printer cover Paper slot and paper cutter Printer Main switch RJ45 connector USB socket Page 13 of 83 Pages...
REAR VIEW Description Fan grill Circuit breaker Electrical cord City (tap) water inlet Compressed air inlet Drain outlet Air pressure regulator Air pressure gauge Mineral free water inlet Safety relief valve Page 14 of 83 Pages...
3.11 Water Quality 3.11.1 Water for Steam Generation The distilled or mineral – free water supplied to the autoclave should have the physical characteristics and maximum acceptable level of contaminants indicated in the table below: Physical Characteristics and Maximum acceptable contaminants levels in steam for sterilizers (According to EN 13060:2004).
3.11.3 Reverse Osmosis A Reverse Osmosis (RO) system may be used to improve the quality of the water used to generate steam in the autoclave chamber. In RO, the water is forced through a semi-penetrable membrane, which filters out contaminants to a high degree of efficiency. In deionisation (DI) ions and charged particles are removed either by electric fields or by ion exchange in resin beds.
Description of Operation 3.13.1 Heat The ELV-D vertical autoclaves are equipped with immersion type, heating elements. After water has been introduced to the chamber and the unit has been activated, the heating elements begin to heat. The temperature and pressure in the chamber increase until appropriate levels are reached.
Description and Functions of the Front Panel Keyboard The front panel is composed of 3 sections: 1. Display screen. 2. Keypad. 3. Printer 4.1.1 Display screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages.
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4.1.2 Keypad The keypad consists of three keys as described below: UP key This key has the following functions: In the menu directories: o This key enables the operator to browse through the cycles. In the directories available: o When the cursor is blinking on a number, the UP ▲...
4.1.3 Printer The printer is an optional device. It prints the detailed history of each cycle performed by the autoclave. The printing is on thermal paper with 24 characters per line and records the sterilization cycle information for subsequent consideration. Displayed Error Messages / Symbols The failures are divided into two categories.
Displayed operational messages / Symbols Message / Message / Symbol Symbol Required Action Description Name This symbol is displayed Close the door. when the door is open. This message is displayed Door is open when the door is opened: In Close the door to perform a (during stand standby - if START/STOP...
Program 1: Unwrapped instruments For unwrapped instruments and materials, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings Sterilization temperature: 134C (273F) Sterilization time: 4 minutes. Operations Sequence Insert water into the chamber and heat by actuation of electrical heaters until reaching the high preset air pulse.
Program 2: Wrapped instruments For wrapped instruments, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings Sterilization temperature: 134C (273F) Sterilization time : 7 minutes Operations sequence: Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.
Program 3: Unwrapped pouches For Unwrapped pouches, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings Sterilization temperature: 134C (273F) Sterilization time : 7 minutes Operations sequence: Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.
Program 4: Wrapped pouches For Wrapped pouches, when the manufacturer recommends autoclaving at temperatures of 134C (273F). Nominal parameters default settings Sterilization temperature: 134C (273F) Sterilization time : 7 minutes Operations sequence: Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.
Program 5: Unwrapped delicate instruments For unwrapped delicate instruments, when the manufacturer recommends autoclaving at temperatures of 121C (250F). Nominal parameters default settings Sterilization temperature: 121C (250F) Sterilization time : 20 minutes Operations sequence: Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.
Program 6: Wrapped delicate instruments For Wrapped delicate instruments, when the manufacturer recommends autoclaving at temperatures of 121C (250F). Nominal parameters default settings Sterilization temperature: 121C (250F) Sterilization time : 20 minutes Operations sequence: Insert water to chamber and heating by actuation of electrical heaters until reaching the high preset air pulse.
Program 7: Custom 1 Sterilization parameters are adjustable for items that cannot be sterilized in any of the preceding default programs. Validation of the sterility when using this program is the responsibility of the user. Nominal parameters default settings Sterilization temperature: 134C (273F). ...
Program 8: Custom 2 Sterilization parameters are adjustable for items that cannot be sterilized in any of the preceding default programs. Validation of the sterility when using this program is the responsibility of the user. Nominal parameters default settings Sterilization temperature: 121C (250F). ...
Sterilization temperature is maintained constant for the preset sterilization time. ELV-D models Slow exhaust; steam is slowly exhausted from the chamber, until it reaches the required end temperature (approx. 95ºC) and the pressure equals the atmospheric pressure.
Sterilization temperature is maintained constant for the preset sterilization time. ELV-D models Slow exhaust; steam is slowly exhausted from the chamber, until it reaches the required end temperature (approx. 85ºC) and the pressure equals the atmospheric pressure.
CHECKING AND CHANGING PARAMETERS AND OTHER DATA The control system prevents changing programs if the door is closed. This protection is intended to avoid program changes if the autoclave is loaded. If the operator for example inserts the load into the chamber, closes the door and leaves the room and another operator/user tries to change the program, the operator/user will not be able to do this unless the door is opened and the load inside the chamber can be seen.
Table of parameters The parameter default depends on the selected program. The following table is an example to Custom 1 program Parameters Description Default Unit Range Resolution Define the number of pulses in the first pulses group Pulse A Count 0-10 Define the additional time that the vacuum pump will continue Pulse A Stay...
Entering the main menu Enter the SELECT USER screen by pressing the UP and DOWN keys simultaneously. To exit the SELECT USER screen move the cursor to Exit by pressing UP or DOWN keys and then press START/STOP key. SELECT USER screen will be displayed. Move the cursor to Admin and press START/STOP key.
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In order to exit the ENTER CODE screen move the cursor to Exit by pressing START/STOP Key. when Exit is blinking press UP or DOWN keys. To browse through the directories, use the UP or DOWN keys. When the required directory is blinking, press the START/STOP key.
Cycle Parameters (Custom 1) This directory applicable only for custom 1 and custom 2 programs Subdirectory Property Pulse A Count Pulse A Stay Time Pulse A Low Pressure Pulse A High Pressure Create Pulse Pulse B Count Pulse B Stay Time Pulse B Low Pressure Pulse B High Pressure Heat...
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6.4.1 Create Pulse 6.4.1.1 Pulse A Count Typical display for Create Pulse subdirectory Choose and enter Pulse A Count SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 6.4.1.2...
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6.4.2 Heat 6.4.2.1 Sterilization Temperature Typical display for Sterilization Temperature subdirectory Choose and enter Sterilization Temperature SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 6.4.3...
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6.4.4 Cooling 6.4.4.1 Cool Mode Typical display for Cool Mode subdirectory Choose and enter Cool Mode SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 6.4.4.2...
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6.4.6 6.4.6.1 Dry Heat On 1 Typical display for Dry Heat On 1 subdirectory Choose and enter Dry Heat On 1 SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 6.4.6.2...
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6.4.7 6.4.7.1 End Temperature Typical display for End Temperature subdirectory Choose and enter End Temperature SET PARAMETER screen will be displayed Set the required value, move to Set and press UP or DOWN keys to confirm the parameter value. In order to exit move the cursor to Exit and press UP or DOWN keys 6.4.7.2 Multiple Cycles...
System Parameters This directory includes three subdirectories The following screen will be displayed when entering SYSTEM PARAMETERS directory: In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP In order to exit this screen follows one of the next: ...
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6.5.2 Print Rate Sterilization This subdirectory enables to change the printing rate during sterilization stage 1. To increase or decrease the digits, press the UP or DOWN keys. 2. After changing the value move the cursor to Set by pressing the START/STOP.
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6.5.3 Screen Saver This subdirectory enables the operator to set the screen saver time. The default time value is 90 minutes. It is possible to increase or decrease the time value up to a maximum of 600 minutes or down to a minimum 0 minutes. When entering the Screen Saver screen, the time will be displayed.
History This directory includes two subdirectories The following screen will be displayed when entering HISTORY directory: 1. In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP 2.
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6.6.2 Export history to USB This subdirectory enables to Export history to USB device. 1. Insert the USB device into the USB Socket 2. Move the cursor to Export history to USB 3. Press the START/STOP key. 4. The following screen will be displayed: 5.
Maintenance This directory includes four subdirectories The following screen will be displayed when entering MAINTENANCE directory: 1. In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP 2.
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To increase or decrease the time or the date use the UP or DOWN keys. To move the cursor from one digit to another press the START/STOP key. After changing the time and the date move the cursor to Set. Confirm the new time and date by pressing UP or DOWN keys.
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6.7.2 Export gain offset to USB This subdirectory enables to Export gain offset to USB device. 1. Insert the USB device into the USB Socket 2. Move the cursor to Export gain offset to USB 3. Press the START/STOP key 4.
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6.7.3 Print Test This subdirectory enables the operator to test the printer. When pressing START/STOP key on the Printer Test item the printer will print out the following print out: Cycle errors: None Canceled By User Door is open Analog Input Error I/O Card Failed Power Down Invalid Parameter Value...
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6.7.4 Print All Gain and Offset This subdirectory enables the operator to print all the gain and offset values. When pressing START/STOP key on the Print all gain and offset item the printer will print out the following: Drain Temperature G:000.0400;O:-004.0000 Chamber Temperature G:000.0400;O:-004.0000...
Advanced Options This directory includes two subdirectories The following screen will be displayed when entering ADVANCED OPTIONS directory: 1. In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP 2.
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Enabling the START CYCLE BY CLOCK To increase or decrease the time use the UP or DOWN keys. To move the cursor from one digit to another press the START/STOP key. After changing the time move the cursor to Enabled Confirm the START CYCLE BY CLOCK by pressing UP or DOWN keys.
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6.8.2 Export all settings to USB device This subdirectory enables the operator to export all settings to USB device. 1. Insert the USB device into the USB Socket 2. Move the cursor to Export all settings to USB device 3. Press the START/STOP key. 4.
Version information This directory includes two subdirectories The following screen will be displayed when entering VERSION INFORMATION directory: 1. In order to enter to the sub directories move the cursor by pressing UP or DOWN keys to the required item and press START/STOP 2.
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Software DLL size Major Minor Automatic Bugs update date change change builder repair Major change Concept change eg: changing the operating system, Changed by the programmer accordance with the change sequence. Minor change Feature change or function change, changed by the programmer in accordance with the change sequence.
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6.9.2 View factory default version information This subdirectory enables the operator to see the factory default version information. In order to see this subdirectory press START/STOP key on the View factory default version information item. The following screen will be displayed: Software DLL size Major...
SCREENS Screens following a complete successfully cycle – "Cycle Ended" 1. System Ready 2. Starting 3. Insert Water 4. Steam Flush 5. Pulse H 6. Pulse L 7. Keep Heat * 8. Heat 9. Sterilization 10. Exhaust 12. Ending 13. Cycle Ended Display can be activated only by an authorized person.
Screens following aborted cycles after complete sterilization stage The sterilization phase ended successfully – cycle ended and the reason of failure is displayed For example the next two scenarios: 7.2.1 Canceled by user after complete sterilization stage The cycle ended successfully, the reason for aborted cycle is displayed.
Screens following a fail cycle: In this case, the display becomes yellow, a warning sign and the reason of failure will be displayed. For example the next two scenarios: 7.3.1 Failure according to Pressure Time Error 7.3.2 Failure according to Cancellation by user before complete sterilization stage When "Cycle Failed"...
PRINTER Printer Output The printing is on thermal paper with 24 characters per line and contains the following information: Date: Time: Ser. Num: Model: Version: Cycle Num: Cycle: Dry Time: Ster Temp: ...
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PRINTER OUTPUT DESCRIPTION Operator: ____________ To be filled in manually by operator Time: 12:14:47 Time sterilization cycle ended Cycle Ended 00:24:43 101.3 099.7 Cycle finished time E 00:23:43 107.0 107.4 The time, temperature and pressure during exhaust E 00:22:08 134.5 311.9 The time, temperature and pressure during exhaust CLK 2:...
Printer Handling 8.2.1 Maintenance Wipe off the soiling on the printer surface with a dry soft cloth with a weak neutral detergent. After that, wipe the printer with a dry cloth. 8.2.2 Setting paper PLUS II Front view 1-Paper mouth 2-STATUS Led 3-OPEN key (for paper roll compartment opening)
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Open the printer's cover door (1) by pulling it up (see Fig. Fig. 2 Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle the paper cutter carefully not to cut your hand. Place the paper roll making sure it unrolls in the proper direction as shown (see Fig.
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8.2.3 Treating the thermal papers: Store the papers in a dry, cool and dark place. Do not rub the papers with hard substance. Keep the papers away from organic solvent. Cautions Never disassemble the printer. Failure to follow this instruction may cause overheating or burning of the printer or the AC adapter.
PREPARATION BEFORE STERILIZATION The purpose of packaging and wrapping of items for sterilization is to provide an effective barrier against sources of potential contamination in order to maintain sterility and to permit aseptic removal of the contents of the pack. Packaging and wrapping materials should permit the removal of air from the pack, penetration of the sterilizing water vapor into the pack and removal of the sterilizing vapor.
9. Once a week, use a biological spore test indicator in any load to make sure sterilization is performed. 10. Make sure that all instruments remain apart during the sterilization cycle. 11. Load the basket loosely to capacity. Liquids 1. Use only heat- proof glass containers, filled to 2/3 capacity. 2.
OPERATION 10.1 Turning on the autoclave To start the system, turn on the main switch (1), located under the printer cover. The door is equipped with an electrical cylinder. This electrical cylinder perform the automatic opening and closing of the door. 10.2 Opening the door ...
10.3 Loading Load the autoclave properly according to instructions in sec. 9. Select the program. UP key: next program. DOWN key: previous program. Verify that you chose the required program. 10.4 Selecting program Select the required program ...
10.8 Stopping the process and cancelling the ERROR message It is possible to stop the program while the autoclave is operating. Pressing the START/STOP key at any stage of the process stops the operation. If the cycle was aborted before completing the sterilization stage, it will leave the load unsterilized.
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10.11.2 Loading Correct loading of the autoclave is essential to successful sterilizing for several reasons. Efficient air removal from the chamber and the load will permit effective steam penetration and saturation, and allow proper drainage of condensate. Additionally, correct loading will prevent damage to packs and their contents and maximize efficient use of the sterilizer.
DOOR SAFETY SYSTEM The door safety consists of two safety means: 11.1 Pressure switch and Locking solenoid While at “stand-by” mode and the pressure in the chamber is less than 10 kPa above ambient pressure, the solenoid’s pin is retracted. The autoclave is equipped with a NC 10 kPa (1.4 psi) pressure switch that is connected to the chamber.
SERVICE AND MAINTENANCE 12.1 Preventive Maintenance The maintenance operations described in this chapter must be fulfilled periodically in order to keep the autoclave in good working condition and to reduce the breakdown time to a minimum. The user’s maintenance personnel, according to the following instructions can easily execute these operations.
12.2 Checking the Safety Valve The safety valve is located on the rear side of the autoclave In order to prevent the safety valve from a blockage, operate it once a month. 12.2.1 PED-approved type safety valve Operate the sterilization cycle according to the manual. Allow a pressure of approximately 200 kPa (29 psi) to build up in the chamber.
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12.2.2 ASME-approved type safety valve Operate the sterilization cycle according to the manual. Allow a pressure of approximately 200 kPa (29-psi) to build up in the chamber. Operate the safety valve by pulling the ring of the safety valve using a tool, i.e. screwdriver, hook etc and lift the safety valve ring for 2 seconds.
TROUBLESHOOTING This troubleshooting chart enables the user to solve minor malfunctions, prior to contacting our service department. Only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to service the apparatus. Message / Symbol / Failure Description...
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Message / Symbol / Failure Description Corrective Action Problem This message is displayed if the Heat Time system cannot reach the required Verify that the autoclave is not Error temperature, in the chamber, within the overloaded. preset time. This message is displayed if the system cannot reach the required Heat Time Verify that the autoclave is not...
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Message / Symbol / Failure Description Corrective Action Problem Cycle Failed This message and symbol are displayed if an error occurs before Perform a new cycle. sterilization cycle is completed. This message is displayed at the end Wait until the autoclave of the cycle If the autoclave does not reaches the atmospheric Air Error...
BASKETS AND CONTAINERS Container for waste products High Basket Low Basket Stainless steel container for waste Type Stainless steel wire baskets products, with vent holes Model Dia. x Height (mm) Capacity Dia. x Height (mm) Capacity 465 x 235 474 x 350 5050 465 x 350 474 x 235...
SPARE PARTS LIST Description Cat. No. Cap for ¼” strainer FIL175-0027 Strainer element FIL175-0046 Teflon gasket 4 mm GAS082-0008 ACCESSORIES Description Cat. No. Printer, PLUSII-S2B-0004 THE002-0052 High BSK507-0001 Stainless steel wire basket BSK507-0003 Stainless steel container High BSK507-0009 for waste products, with BSK507-0002 vents holes Page 83 of 83 Pages...
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