Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Tuttnauer 5075 GS-2A
Summary of Contents for Tuttnauer 5075 GS-2A
- Page 1 Operation and Maintenance Manual Pre-vacuum Steam Sterilizer with Generator Model 5075 GS-2A , 50125 GS-2A Cat. No. MAN205-1000000EN Rev B Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands Tel: 31 (0) 765423510, Fax: 31 (0) 765423540...
- Page 3 Operation and Maintenance Manual Pre-vacuum Steam Sterilizer with Generator Model 5075 GS-2A , 50125 GS-2A Cat. No. MAN205-1000000EN Rev B Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands Tel: 31 (0) 765423510, Fax: 31 (0) 765423540...
- Page 4 ://tuttnauer.com/...
-
Page 5: Table Of Contents
TABLE OF CONTENTS GENERAL...........................3 1.1......................... 3 NCOMING NSPECTION 1.2......................3 ARRANTY ESCRIPTION 1.3....................... 3 ARRANTY TATEMENT SAFETY INSTRUCTIONS ......................4 2.1........................4 AFETY FEATURES 2.2........................4 AFETY NSTRUCTIONS 2.3......................5 PERATING ONDITIONS GENERAL INFORMATION ......................5 3.1. - Page 6 8.3........................28 TARTING A CYCLE 8.4. ) ................30 ALFUNCTIONS TOP BY SER OR ONTROLLER 8.5..........................32 YCLE 8.6........................33 BORTING A YCLE 8.7....................33 NDING THE YCLE NLOADING 8.8................35 TOPPING THE ROCESS DUE TO YCLE AILURE CHECKING AND CHANGING PARAMETERS ................
-
Page 7: General
Tuttnauer. Tuttnauer’s obligation is limited to the repair or replacement of parts for the autoclave. This warranty will be void if the unit is not purchased from an authorized Tuttnauer dealer. No other warranties or obligations are expressed or implied. -
Page 8: Safety Instructions
Safety Instructions The autoclave has unique characteristics. Please read and understand the operation instructions before first operation of the autoclave. This manual includes instructions of operation, the door safety mechanism; dangers involved in circumventing safety means, how to ensure that the door is closed, and how to select a correct sterilization program. -
Page 9: Operating Conditions
Perform maintenance operations as instructed. The owner of the autoclave is responsible to perform the maintenance operations. Notify the person in charge immediately of any deviation from the proper function of the device. Protective equipment and clothes and other safety instructions should be implemented in accordance with local and national regulations and/or rules! This autoclave equipped with rear and front wheels, when moving the autoclave all utilities must be disconnected, at least 2 persons shall move the autoclave with... -
Page 10: Front Panel And Rear Panel
The front door, on the side of the master control panel is in the preparation area, from where the autoclave is operated and serves for loading the material into the sterilization chamber. This area is known as the "dirty side." The rear door is located on the "clean side"... -
Page 11: Specification
3.2. Specification 5075 50125 Property 49.4cm Diam. 49.4cm Chamber Depth 75.0cm 125cm 160 liters, usable 250 liters Chamber volume volume 144 liters Max. Allowable Working 2.8bar pressure (MAWP) 520kg Net weight Shipping weight According to the Overall According to the Overall Floor loading requirements weight and floor weight and floor... -
Page 12: Utilities
3.6. Utilities Property Value 3Ph, 400V,50/60Hz Power Supply depending on your country standard Electric Power Recommended circuit breaker 32A (18kW) Supply Line current 30A(18kW) Protection against electrical Class I (IEC 60601-1) shock Mineral-free water inlet 1/2", 1-3 Barg Tap water inlet 1/2", 2-5 Bar 3/4", withstanding temp. -
Page 13: Stickers Description
3.9. Stickers Description Symbol Meaning Part Number Location Caution! Consult LAB048-0024 Near the cut-off accompanying documents Caution! Hot steam. LAB048-0058 Near the safety valve Caution! Hot surface. Protective earth LAB048-0020 Near the on/off switch (Ground) On-Off LAB048-0018 Near the Power switch 3.10. -
Page 14: Directives And Standards
13485:2003 (Quality Systems for Medical Devices) 9001:2008 (Quality Systems) 93/42/EEC (Medical Device Directive) Tuttnauer. Ltd. company also works in conjunction with and refers to: ANSI/AAMI ST55 American Society of Mechanical Engineers Section VIII, Division 1, for unfired pressure vessels. EN 13060 Small Steam Sterilizers. -
Page 15: Overall Dimensions 5075Gs-2A
3.12. Overall Dimensions 5075GS-2A Page 11... -
Page 16: Overall Dimensions 50125Gs-2A
3.13. Overall Dimensions 50125GS-2A Page 12... -
Page 17: 3.14. Rear Panel Un-Loading ("Clean") Side View -- 5075Gs-2A
3.14. Rear Panel Un-Loading (“Clean”) Side View -- 5075GS-2A Description Description Touch screen On/off switch Chamber Door Service door Wheel Page 13... -
Page 18: 3.15. Front Panel Loading ("Dirty") Side View - 5075Gs-2A
3.15. Front Panel Loading (“Dirty”) Side View – 5075GS-2A Description Description Printer Network cable Touch screen Chamber and generator safety valve s Chamber pressure gauge Fast exhaust strainer Generator pressure gauge Power cable socket Chamber door Tap water inlet for drain cooling Tap water reservoir. -
Page 19: 3.16. Rear Panel Un-Loading ("Clean") Side View -- 50125Gs-2A
3.16. Rear Panel Un-Loading (“Clean”) Side View -- 50125GS-2A Description Description Touch screen On/off switch Chamber Door Service door Wheel Page 15... -
Page 20: 3.17. Front Panel Loading ("Dirty") Side View - 50125Gs-2A
3.17. Front Panel Loading (“Dirty”) Side View – 50125GS-2A Description Description Printer Chamber and generator safety valve s Touch screen Power cable socket Chamber pressure gauge Service door Generator pressure gauge Mineral-free water inlet, to be connected Chamber door Mineral-free water overflow, leave open Tap water inlet, to be connected Drain Tap water overflow, leave open... -
Page 21: Control Panel
Control Panel 4.1. Description and Functions of the Control panel Touch screen Touch screen is used for user interface including data output and input. This screen shows the program number and name, sterilization temperature, sterilization time, and dry time parameters of the current cycle, current cycle status (upper-right corner flag), current temperature and pressure. - Page 22 Printer The printer prints the detailed history of each cycle performed by the autoclave. The printing is on thermal paper with 24 characters per line. It records the sterilization cycle information for subsequent consideration. The printing is on thermal paper with 24 characters per line and contains the following information: ...
- Page 23 Fig. 2 Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle the paper cutter carefully not to cut your hand. Place the paper roll making sure it unrolls in the proper direction as shown (see Fig. 3/2).
-
Page 24: Displayed Error Messages / Symbols
lead to fire, electric shock, or other serious accidents. Never touch the thermal head immediately after printing because it becomes very hot. Make sure that the thermal head is cool before setting papers or cleaning the thermal head. Power OFF the autoclave in any of the following cases: ... -
Page 25: Sterilization Programs
Wait... Door This message is displayed while the Wait until the door is Closing door closing mechanism is closing or completely locked. locking the door. Wait... Door This message displays while the door Opening open mechanism is open or unlocking Wait until the door is unlocked the door. -
Page 26: Cycle Process Description
be able to do this unless the door is opened and the type of load inside the chamber can be seen. The autoclave offers four preprogrammed sterilization programs 5.2. Cycle Process Description Air-removal stage; vacuum pulses are performed . ... -
Page 27: Utilities Connection
Make sure all the feet are on the autoclave and none of them has been lost The unit is ready to operate. 6.3. Utilities connection If the autoclave is intended to operate with water inlet and drain outlet connected to the facility's utilities, connect the following: Connect the autoclave to the source of mineral-free water through a flexible ½”... -
Page 28: Preparation Before Sterilization. Loading
Preparation before Sterilization. Loading The most important stage begins with removing debris by cleaning and rinsing. Effective cleaning is affected by several factors: Water quality, type, concentration and quality of a cleaner, an effective washing method and adequate rinsing and drying. -
Page 29: Packs
Do not stack pouches. It is recommended that a Tuttnauer Pouch Rack be used. This will allow the operator to place pouches on their side, which will increase... -
Page 30: Tubing
Use single-use wraps once only and discard after use. It is highly recommended to utilize the Tuttnauer Pouch Rack. This rack allows the operator to place pouches on their side, thus increasing the capacity of the autoclave significantly and promoting better drying of the instruments. -
Page 31: Operating Instructions
Now the transfer carriage is released from the chamber. Take the transfer carriage aside to let the door be closed. Close the door. Notes: When loading the materials to be sterilized into the chamber, observe the rules described in this chapter. Do not overload the cart or the shelves as this can have adverse effects on the results of the sterilization and drying. -
Page 32: Starting A Cycle
GS-2A 5075 GS-2A 50125 When running the autoclave for the first time, set date and time (see 9.1 Quick Options Screen, Set Date and Time). 8.3. Starting a cycle Load the autoclave properly (see 7) Selecting the program is as follows: Tap on the screen to wake up the system. - Page 33 Make the necessary corrections. To select a sterilization program, tap the 'Program Selector Key' (top left-hand corner of screen, see the screenshot in step 3). The Program Select screens appear. Note: Screen program names in this manual are provided for illustrative purposes ONLY. The options available on your autoclave depend on its configuration and may differ from those shown in these illustrations.
-
Page 34: Malfunctions (Stop By User Or Controller)
If the autoclave is equipped with a printer verify that a paper roll is inserted in the printer. If not - insert as shown in 4.1. Note: The program can only be changed when the door is open. Push the door closed and hold it in that position for 10 seconds. The door will automatically lock, and the Close Door message appears. - Page 35 to see the status alarm. The Alarm screen appears. The start button changes to waiting for user confirmation. The buzzer sounds 3 times. The autoclave enters Abort Cycle sequence. If the reason for the alarm no longer exists, tap to reset the alarm.
-
Page 36: Cycle End
8.5. Cycle End At end of a successful sterilization cycle there is a long buzzer sound and the Status shows are displayed. Tap the to release the door locking mechanism. The door locking mechanism will release only if these conditions are fulfilled: ... -
Page 37: Aborting A Cycle
Do not attempt to open the door until notified that the abort sequence is complete. If the controller does not indicate that the sequence is complete, do not attempt to open the door. Contact your Tuttnauer trained and certified autoclave technician. - Page 38 Let the load cool down for several minutes. Maneuver the Transfer Carriage into position to line up the rails with the rails of the autoclave (as shown on the figure below). Turn the handle (3) to the right. The pin (4) will lock the transfer carriage to the chamber. Roll the loading cart out of the chamber and onto the transfer carriage.
-
Page 39: Stopping The Process Due To Cycle Failure
Do not operate the autoclave in the presence of dangerous gases and vapors. It is strictly forbidden for any person, to enter the service area behind the services panels except trained technician. If for any reason it is necessary to open the service panel, the person must shut the system by pressing the emergency switch, withdrawing the key and keeping the key on him, to prevent accidents and injuries. - Page 40 Extra Dry Time Add extra dry time option is displayed only for programs that have a 'Dry time' parameter value greater than '0'. To add extra dry time tap The Add extra dry time screen appears. Select the desired extra dry time. to return to Quick options menu screen.
- Page 41 Select the desired Export option. to return to Quick options menu screen. to return to Home screen. Note: If the USB is plugged out during the export process – "File copy error" message will be displayed. Print Cycles The Print cycles menu sends to the machine printer cycle history reports for the last 10 cycles, 50 cycles, or all cycles.
- Page 42 System parameters checksum (System checksum changes when a specific system parameter value is changed). Serial number of the machine. To view Version information tap The Version information screen appears. to return to Quick options menu screen. to return to Home screen. Set Date and Time Note: Date and time setting is one of the preconditions to run a cycle.
- Page 43 Set the desired time and date. to return to Quick options menu screen. to return to Home screen. Start Cycle by Clock The operator can set the machine to start a cycle automatically at a pre-defined hour. Cycle will auto start on the time set only if conditions are available to start cycle. Note: Selecting another cycle is not allowed while 'Start cycle by clock' is enabled.
-
Page 44: Logging In
9.2. Logging in On the main screen, tap the Log in button (1) The login screen will appear (see below). On the login screen, enter your name (Admin is the default), and the password (0001 is the default), then tap the Login icon. You will see the main menu screen (Admin version, see below). -
Page 45: Maintenance
Screen saver Screen Saver—System parameter Screen Saver parameter defines the time to wait before activate screen saver. 0 - screen saver is disabled. Range 0-600 minutes Default 90 minutes 9.4. Maintenance From Main menu screen, the Technician can enter the Maintenance menu. The available sub menus: Handle Counters Printer Test... -
Page 46: Maintenance Instructions
Maintenance Instructions 10.1. Preventive and Scheduled Maintenance The maintenance operations described in this chapter need to be followed as indicated to keep the device in good working condition. The instructions that follow can easily be carried out by the operating personnel and do not require a service technician. -
Page 47: Replacing The Hepa Air Filter (Gs-2A 5075 Only)
Strainer Teflon element Strainer gasket Housing 10.3. Replacing the HEPA Air Filter (GS-2A 5075 only) Caution! Before proceeding, make sure that the electric cord is disconnected and there is no pressure in the autoclave. The HEPA filter is located on the back of the autoclave. (See “Dirty” Side View). Pull out the filter cover. -
Page 48: Troubleshooting
Troubleshooting Only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to service the apparatus. Problem/ Error Message / Symbol Description Corrective Action Message The main switch is in the off position. Turn the main switch on. - Page 49 “Pressure Time Error” "Cycle Failed" The following messages require you to call for service: "Analog Input Error" "Time Error" "Periodical check time exceeded - Please call for service" "Cycle counter exceeded - Please call for service" The following messages require you to turn the autoclave off and on again, and if the problem persists, to call for service.
- Page 50 Cat. No. MAN205-1000000EN Rev B COPYRIGHT ©...
Need help?
Do you have a question about the 5075 GS-2A and is the answer not in the manual?
Questions and answers