Tuttnauer 2540 Technician Manual
  1. Manuals
  2. Brands
  3. Tuttnauer Manuals
  4. Laboratory Equipment
  5. Valueklave 2540
  6. Technician manual
Tuttnauer 2540 Technician Manual

Tuttnauer 2540 Technician Manual

Laboratory vertical steam sterilizers elv, elvc, elvprc
Hide thumbs Also See for 2540:
Table of Contents

Advertisement

Quick Links

See also: Operation & Maintenance Manual , Installation, Operation & Maintenance Manual
TECHNICIAN
MANUAL
Laboratory Vertical Steam Sterilizers
models
2540, 3150, 3170, 3850, 3870, 5050, 5075
ELV  Standard Autoclave
ELVC  Including Fast Cooling System
ELVPRC  Including Preparation for Fast Cooling System
Cat. No. MAN205-0060000EN Rev.AA
 Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands
 Tel: 31 (0) 765423510,  Fax: 31 (0) 765423540

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2540 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Tuttnauer 2540

Summary of Contents for Tuttnauer 2540

  • Page 1 ELVC  Including Fast Cooling System ELVPRC  Including Preparation for Fast Cooling System Cat. No. MAN205-0060000EN Rev.AA  Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands  Tel: 31 (0) 765423510,  Fax: 31 (0) 765423540...

  • Page 3: Table Of Contents

    10.8 Replacing Heating elements................40 10.9 Safety Door Locking System for models 2540, 3150, 3170, 3850, 3870 ..41 10.10 Safety Door Locking System for models 5050, 5075 ........43 10.11 Disassembling and Assembling the Door Cover, Models 2540, 3150, 3170, 3850, 3870 .......................44...
  • Page 4 10.18 Replacing the Printer ..................54 10.19 Replacing the Door Switch (models 2540, 3150, 3170, 3850, 3870)....56 10.20 Replacing the Locking Device (models 2540, 3150, 3170, 3850, 3870) ... 57 10.21 Replacing the Plunger or Coil of the BACCARA Solenoid Valve....58 11.
  • Page 5 DIG- T2 Board ........................14 ANL - T2 Board........................15 AC-T1 Board ........................16 Vessel Assembly Models 2540, 3150, 3170, 3850, 3870 ............92 Vessel Assembly Models 5050, 5075 ..................93 Door Tightening Bolt – Assembly..................94 Door Locking System......................95 Water Outlet Strainer ......................

  • Page 6: Introduction

    INTRODUCTION This manual, together with the operator’s manual, forms the complete edition of the Operation and Maintenance instructions. This manual is intended for the use of the technician. It is forbidden for unqualified and unauthorized personnel to service the autoclave in accordance with the instructions in this manual. Any unauthorized service may result in the invalidation of the manufacturer’s guarantee.

  • Page 7: Insta Llation Instructions

    ‘Rear View’ of the autoclave).  Power outlet, as detailed in the table below: Recommended Model Power Circuit Breaker 1Ph, 230V/50/60Hz 2540 1 or 2 Ph, 230V/50/60Hz 3150/70 3 Ph, 208V/50/60Hz 3850/70 3 Ph, 230V/50/60Hz 3850/70 1 or 2 Ph, 230V/50/60Hz...

  • Page 8: Installation Site

    Installation Site 1. Install the autoclave according to the following guidelines: 2. Place the autoclave on the floor. Verify that the surface is leveled. 3. All utility supplies must be prepared in accordance with requirements, before autoclave installation e.g. mineral-free and tap water, compressed air, one or three-phase power network, connection to the drain of the building.

  • Page 9: Rear View Model 2540

    REAR VIEW MODEL 2540 Page 7 of 132 Pages...

  • Page 10: Rear View Models 3150, 3170

    REAR VIEW MODELS 3150, 3170 Page 8 of 132 Pages...

  • Page 11: Rear View Models 3850, 3870

    REAR VIEW MODELS 3850, 3870 Page 9 of 132 Pages...

  • Page 12: Rear View Models 5050, 5075

    REAR VIEW MODELS 5050, 5075 Page 10 of 132 Pages...

  • Page 13: Tests

    TESTS Installation Tests The service technician shall perform the following preliminary checks before operating the autoclave: Integrity Check Perform a visual check to verify that there are no dents, scratches, broken gauges, etc. Leveling Check Check that the autoclave is leveled. Leakage current test Check the precise operation of the earth leakage relay.

  • Page 14: Water Quality

    WATER QUALITY Water for Generating Steam The distilled or mineral – free water supplied to the sterilizer shall be according to the table below: Physical Characteristics and Maximum acceptable contaminants levels in steam for sterilizers (According to EN 13060:2004). Element Condensate –...

  • Page 15: Description Of The Control System

    DESCRIPTION OF THE CONTROL SYSTEM. (See CDR Control diagram). The control system is based on 3 electronic boards designed according to the autoclave requirements, the digital board DIG-T2 containing the micro-controller memories, buffers and digital ICs and the analog board ANL-T2 which performs the processing of signals coming from the sensors and switches.

  • Page 16: Dig- T2 Board

    This component is optimal because it is related to the operation of the printer, which is also an optional item. — The board contains a watchdog, which detects any faulty situation in the running program code. It performs an automatic reset of the micro- controller and stops all the commands to avoid an uncontrolled activation of any of the heating elements or the valves.

  • Page 17: Analog Board Anl-T2

    Analog Board ANL-T2 The analog board contains the drivers of the valves, heaters and pump. It contains the sensors circuits connected to the control system, and serves as a junction to the autoclave connections. The input is 12VDC & 5VDC and the output is for all the signals to the autoclave.

  • Page 18: Ac - Board - Ac-T1

    AC - Board - AC-T1 This board receives command signals from ANL-T2 board designated to activate AC devices. It converts them to AC mode. The AC-T1 board provides AC filtering for the power supply to the control system and protection from sharp current fluctuations. The AC-T1 board includes: —...

  • Page 19: Calibration Of Temperature And Pressure

    CALIBRATION OF TEMPERATURE AND PRESSURE Method of Calibration: The calibration of temperature and pressure is performed digitally. The temperature and pressure measuring circuits are designed with components having 1% accuracy. The temperature circuit is linear and has an output of 100mV÷2400mV for a temperature range 20°C÷150°C.

  • Page 20: Temperature Calibration Procedure

    Temperature Calibration Procedure — Press the PROGRAM key. — The system enables to set the system’s date the time. — This operation is skipped by pressing PROGRAM key six times. — CODE:  will be displayed. — Select Technician Code (011) by the UP/DN keys and press the PROGRAM key.
  • Page 21 Remarks: — When cursor is set under any figure, pressing the START/STOP key stops calibration. — When the cursor is set under any figure, it enables to feed this value to the reading of temperature by pressing the PARAMETERS key. Example: If the cursor is set under R68.0 on the upper row and the actual temperature of the autoclave is now 66.0ºC, by pressing the PARAMETERS key, the...

  • Page 22: Pressure Calibration Procedure

    Pressure Calibration Procedure To perform the pressure calibration two points have to be defined allowing the calculation of new OFFSET and GAIN values. — Press the PROGRAM key. — Skip date and the time setting by pressing the PROGRAM key six times.

  • Page 23: Test Points

    TEST POINTS The test point list provides testing points on the junctions on board to assist in locating the malfunction. NU TP FUNCTION VALVE   +5V DC  +12V DC OUT - HEATERS ON – 5V; OFF –0V OUT-VACUUM PUMP ON –...

  • Page 24: Software Programming Procedures

    SOFTWARE PROGRAMMING PROCEDURES General The software for the control system of laboratory autoclaves is constructed as one software for all types of laboratory autoclaves (table and vertical), version LAB00VN1. The software contains a table of parameters of which part of them defines the autoclave, and part defines the processes in the autoclave.
  • Page 25 9.2.3 Dry Time – Required drying time for the process Entry Code – 1 Resolution – 1 minute Minimum Value – 0 minutes Maximum Value – 99 minutes Cycle value Value 9.2.4 Water Time – Time for entering water to the autoclave This value defines the entry time of the water to the autoclave to locate the electrode touching the water.
  • Page 26 9.2.6 End Temp - The ending temperature of the process If at the end of the process the temperature is higher than this temperature, the process will not end and the door will remain closed. Entry Code – 11 Resolution –...
  • Page 27 9.2.10 Vac Time 1 – Vacuum Time in the First Pulse This value defines the time the system will continue to maintain vacuum after reaching Vac Dip1 for the first pulse. Entry Code – 11 Resolution – 30sec Minimum Value –...
  • Page 28 40 seconds. Entry Code – 11 Resolution – 10 sec Minimum Value – Ø sec Maximum Value – 240 sec Cycle Model 2540 3150/70 value Value 3850/70 5050/75 Page 26 of 132 Pages...
  • Page 29 – 33 Resolution – 1 Cycle value Value 9.2.17 AutoSize – Size of the Autoclave: This parameter defines the size of the autoclave by the following details: AutoSize 2540 Ø 3850,3870 3150,3170 5050,5070 Entry Code – 33 Resolution – 1 Cycle...
  • Page 30 9.2.19 NO Drain This is intended for vertical autoclaves only, and defines if the water will drain at the end of the process or not. Water drains at end of process – Ø Water remains in the chamber – Entry Code –...
  • Page 31 9.2.22 Factor This sets the air pressure in the chamber during sterilization and cooling in the Hot Water method. For example: if the temperature in the chamber is 121º C, and the suitable steam pressure is 205kPa, if the selected factor is 1.5, the pressure that will be kept in the chamber will be 205 x 1.5 = 307.5kPa.

  • Page 32: Resetting The Autoclave

    9.2.25 DryPulss If the system contains a vacuum pump (i.e. the Vac Pump parameter = 1), and a dry stage is required, the air valve will open or close according to the value of DryPulss. If DryPulss = 0, the air valve remains closed. If DryPulss = 1, after 4 minutes of evacuating the chamber during the dry Stage, the air valve will open in shoot mode of 10 seconds on and 50 seconds off.

  • Page 33: Replacing Elements

    REPLACING ELEMENTS 10.1 Safety Tests after Repair ATTENTION! After every repair or dismantling the enclosure, the autoclave should pass two safety electrical test by the Service Engineer. The following shall be performed: 1. Enclosure Leakage Current Test. Every autoclave should pass this test as follows: 1.

  • Page 34: Replacing The Circuit Breaker

    3Ph/15A 3850/70, 5050/75 3 Ph, 208V/50/60Hz 3Ph/25A 5050/75 3 Ph, 230V/50/60Hz 3Ph/25A 5050/75 1 or 2 Ph, 230V/50/60Hz 3Ph/15A 5050/75 with switching box  For models For models 2540, 3150, 3170 3858, 3870, 5050, 5075 Page 32 of 132 Pages...

  • Page 35: Replacing The Safety Valve

    ASME type safety valves. 1. Open the right door. 2. Disconnect the pipe connection. 3. Unscrew the safety valve (including the base For models 2540, 3150, 3170, 3850, 3870 or elbow for models 5050, 5075) and remove from the autoclave.

  • Page 36: Replacing The Door Gasket

    10.4 Replacing the Door Gasket 10.4.1 For models 2540, 3150, 3170, 3850, 3870 Pull off the gasket from the door groove. Clean the slot Install the new gasket referring to the drawings above 1, 2 and Caution! This gasket is designed with a trapezoidal cross section. The gasket should be placed with the widest side towards the door.

  • Page 37: Replacing The Electronics Board (Control Panel)

    3. Remove the screws that connected the plastic panel with the digital electronic board to the autoclave (2).  On model 2540 remove 2 screws placed on the “head” and the “foot” of the panel.  On models 3150, 3170, 3850, 3870 remove 3 screws placed on the “head”, the “foot”...

  • Page 38: Replacing The Electronics Box

    4. If the autoclave is equipped with a printer, disconnect the printer cable. 5. Unscrew the screws fastening the circuit breaker panel (9) and release the panel.  On model 2540 release the panel.  On models 3150, 3170, 3850, 3870 remove 2 nuts, washers and spring washers (10).
  • Page 39 Electronic box 3850, 3870 Page 37 of 132 Pages...
  • Page 40 3870ELV Rear Side Electronic Box – Internal Front Side Page 38 of 132 Pages...

  • Page 41: Cut-Out Thermostat

    10.7 Cut-Out Thermostat Warning: Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave chamber. This thermostat cuts out the power to the autoclave, in the event that all other safety systems malfunction. For example: if the autoclave operates without water in the chamber, the PT100 detect this and the control unit cuts the electricity to the heaters.

  • Page 42: Replacing Heating Elements

    9. After replacing the heating element run a cycle and verify that it operates as required and that there is no leakage. 10. Close the autoclave’s service door. 11. Test the autoclave by performing a full cycle. 3150/317 3850/387 5050/507 Description 2540 HEA012- HEA012- HEA012- HEA012- Heating element 0005 0006...

  • Page 43: Safety Door Locking System For Models 2540, 3150, 3170, 3850, 3870

    10.9 Safety Door Locking System for models 2540, 3150, 3170, 3850, 3870 Door locking is achieved by means of two safety devices, a pull type solenoid which must be powered to enable the opening of the door and a pressure - activated door locking.
  • Page 44 10.9.2 Replacing the Solenoid Locking Device Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. For description of the locking device see next page. Remove the door cover. Disconnect the wires from the connector. Unscrew the tightening nut (cat.

  • Page 45: Safety Door Locking System For Models 5050, 5075

    10.10 Safety Door Locking System for models 5050, 5075 To release the door locking to cancel the door locking at the end of operation; press the UP key An additional door safety device is fitted to the models, 5050, 5075, which work with a central closing mechanism.

  • Page 46: Disassembling And Assembling The Door Cover, Models 2540, 3150, 3170

    10.11 Disassembling and Assembling the Door Cover, Models 2540, 3150, 3170, 3850, 3870 Caution: Before starting, be sure that the electric cord is disconnected from the power source and that there is no pressure in the autoclave chamber. 1. Unscrew the four screws attaching the door cover and remove the door cover.
  • Page 47 Cat. No. Cat. No. No. Description Model No. Description Model 2540 BOL191-0032 washer All models ELE036-0009 screw spring All models SPR177-0012 3150, 3170 BOL191-0091 3850, 3870 2540 POL065-0053 2540 BOL191-0033 3150, 3170 COV314-0001 door cover 3150, 3170 BOL191-0115 3850, 3870 POL065-0044...

  • Page 48: Disassembling And Assembling The Door Cover, Models 5050, 5075

    10.12 Disassembling and Assembling the Door Cover, Models 5050, 5075 10.12.1 Disassembling the Door Cover Warning: Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave chamber. Release the two (2) fastening screws (1). Remove the locking handle (10) and the Teflon ring (9).
  • Page 49 Page 47 of 132 Pages...
  • Page 50 Description Cat. No. Screw BOL191-0002 Screw cover ARM067-0004 Screw M5 x 35 mm BOL191-0143 Washer 3/16 NUT193-0275 Screw M5 x 1” BOL191-0155 Spring SPR177-0010 Self locking nut M5 NUT192-0221 Teflon washer LOK507-0035 Cover, Door POL065-0005 Page 48 of 132 Pages...

  • Page 51: Replacing The Locking Microswitch (Models 5050, 5075)

    10.13 Replacing the locking microswitch (Models 5050, 5075) Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. 1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”). 2.

  • Page 52: Replacing The Safety-Opening Valve (Models 5050, 5075)

    10.14 Replacing the safety-opening valve (Models 5050, 5075) Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. 1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”). 2.

  • Page 53: Replacing The "Door Closed" Microswitch (Models 5050, 5075)

    10.15 Replacing the “DOOR CLOSED” microswitch (Models 5050, 5075) Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. 1. Open the left service door. unscrew the two nuts fastening the bracket to the autoclave (1). 3.

  • Page 54: Replacing The Solenoid Lock (Models 5050, 5075)

    10.16 Replacing the solenoid lock (Models 5050, 5075) Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. 1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”). 2.

  • Page 55: 10.17 Cleaning And Replacing The Water Level Electrodes

    10.17 Cleaning and Replacing the Water Level Electrodes The water level electrodes are located at the bottom part of the chamber wall. 10.17.1 Replacing Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

  • Page 56: 10.18 Replacing The Printer

    10.18 Replacing the Printer 10.18.1 DPU20 Printer Caution! Before starting, disconnect the instrument from the power source. 1. Remove the right service door of the autoclave. 2. Disconnect the connector of the flat cable (1) connecting the electronic box to the printer (2). 3.
  • Page 57 10.18.2 DPU30 Printer Caution! Before starting, disconnect the instrument from the power source. 1. Remove the right service door of the autoclave. 2. Disconnect the connector of the cable (1) connecting the electronic box to the printer (2). 3. Unscrew the two screws (3) attaching the fastening bracket (4) to the printer.

  • Page 58: Replacing The Door Switch (Models 2540, 3150, 3170, 3850, 3870)

    10.19 Replacing the Door Switch (models 2540, 3150, 3170, 3850, 3870) Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

  • Page 59: Replacing The Locking Device (Models 2540, 3150, 3170, 3850, 3870)

    10.20 Replacing the Locking Device (models 2540, 3150, 3170, 3850, 3870) Caution: Before starting, verify that there is no pressure in the autoclave chamber. 1. Remove the security ring (9) using a special tool. 2. Remove pin (6). 3. Remove locking device. Take care not to lose the Teflon disk (10).

  • Page 60: 10.21 Replacing The Plunger Or Coil Of The Baccara Solenoid Valve

    10.21 Replacing the Plunger or Coil of the BACCARA Solenoid Valve The solenoid valves may be out of order due to faulty plunger or coil. To repair the solenoid valve – replace the faulty plunger or solenoid Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the chamber, coil or generator.

  • Page 61: In-Out Test

    IN-OUT TEST Before performing any trouble shooting on the autoclave, perform an “in-out test”. In this test the technician tests all the components of the system as follows: 1. Turn on the autoclave and immediately press the Up button until “IN-OUT TEST” is displayed.

  • Page 62: Troubleshooting

    TROUBLESHOOTING 12.1 Displayed Messages and Reference to Trouble Shooting Message Refer to trouble shooting section Para. Para. Para. Para. Para. Para. 13.4 13.2 13.3.1 13.3.2 13.3.3 13.3.4 13.3.5 Low Temp. 11, 13 Low Heat 8, 11 4, 11, High Temp. 2, 5 13, 16 4, 11,...

  • Page 63: Pre-Process Malfunction

    Page 61 of 132 Pages...
  • Page 64 Page 62 of 132 Pages...
  • Page 65 Page 63 of 132 Pages...
  • Page 66 Page 64 of 132 Pages...
  • Page 67 Page 65 of 132 Pages...
  • Page 68 Page 66 of 132 Pages...

  • Page 69: In Process Malfunction

    Page 67 of 132 Pages...
  • Page 70 Page 68 of 132 Pages...
  • Page 71 Page 69 of 132 Pages...
  • Page 72 Page 70 of 132 Pages...
  • Page 73 Page 71 of 132 Pages...
  • Page 74 Page 72 of 132 Pages...
  • Page 75 Page 73 of 132 Pages...
  • Page 76 Page 74 of 132 Pages...
  • Page 77 Page 75 of 132 Pages...
  • Page 78 Page 76 of 132 Pages...
  • Page 79 Page 77 of 132 Pages...
  • Page 80 Page 78 of 132 Pages...
  • Page 81 Page 79 of 132 Pages...
  • Page 82 Page 80 of 132 Pages...
  • Page 83 Page 81 of 132 Pages...
  • Page 84 Page 82 of 132 Pages...
  • Page 85 Page 83 of 132 Pages...
  • Page 86 Page 84 of 132 Pages...
  • Page 87 Page 85 of 132 Pages...

  • Page 88: Mechanical Malfunction

    Page 86 of 132 Pages...

  • Page 89: List Of Spare Parts

    Cover, Door With Manometer POL066-0002 — — — Cover, Door — POL065-0009 POL065-0003 POL065-0005 Cover, Validation Port POL065-0006 POL065-0006 POL065-0006 — Gasket, Door, Black, 2540 GAS080-0184 — — — Gasket, Door, Gray, 31XX — GAS080-0195 — — Gasket, Door, Green, 38XX —...
  • Page 90 Cat.No. Description 3850, 3870 5050, 5075 2540 3150, 3170 Gasket, Door — — — GAS080-0043 Base, safety valve, TTA  CMV100-0004 CMV100-0004 CMV100-0004 1/2” 2. Bar — — — SVL029-0005 ¼” 2.76 Bar SVL029-0028 SVL029-0028 SVL029-0028 — Safety valve 1/2” 40psi —...
  • Page 91 Cat.No. Description 3850, 3870 5050, 5075 2540 3150, 3170 Cover plate — LOK240-0032 LOK240-0032 — Cover, RS232 port POL067-0003 POL067-0003 POL067-0003 POL067-0003 Cable shoe 68-4 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048 Screw, Oval Head, Cross Recessed, BOL191-0032 — — — M4x16, St.St Screw, Pan head, Cross Recessed, , —...
  • Page 92 Cat.No. Description 3850, 3870 5050, 5075 2540 3150, 3170 Spring, Door Cover, 57XX — — — SPR177-0010 Spring, Door Locking Solenoid — — — SPR177-0017 Door locking device pin LOK240-0035 LOK387-0016 LOK387-0016 — Ring, Retaining, for Shafts NUT193-0339 NUT193-0300 NUT193-0300 —...
  • Page 93 Circuit Breaker, B-Series, 3PH, 20A,    ELE035-0053 Carlingswitch Circuit Breaker, B-Series, 3PH, 25A,    ELE035-0086 Carlingswitch Control Unit, Electronic, 2540 ELV CTP200-0012    Control Unit, Electronic, 3140 ELV  CTP200-0059   Control Unit, Electronic, 38XX ELV ...

  • Page 94: Vessel Assembly Models 2540, 3150, 3170, 3850, 3870

    VESSEL ASSEMBLY MODELS 2540, 3150, 3170, 3850, 3870 Page 92 of 132 Pages...

  • Page 95: Vessel Assembly Models 5050, 5075

    VESSEL ASSEMBLY MODELS 5050, 5075 Page 93 of 132 Pages...

  • Page 96: Door Tightening Bolt - Assembly

    DOOR TIGHTENING BOLT – ASSEMBLY Cat. No. Description 3150, 3170, 2540 3850, 3870 Bushing LOK240-0003 LOK387-0003 Door tightening bolt assembly LOK240-0034 LOK387-0029 Locking screw housing LOK240-0043 LOK387-0042 Locking base LOK240-0030 LOK387-0031 Locking housing axe LOK240-0013 LOK387-0036 Door locking device pin...

  • Page 97: Door Locking System

    DOOR LOCKING SYSTEM For models 5050, 5075 Page 95 of 132 Pages...

  • Page 98: Water Outlet Strainer

    WATER OUTLET STRAINER Strainer Strainer Gasket element Housing Description Cat. No. Cap for ¼” strainer FIL175-0027 Strainer element FIL175-0046 Teflon gasket 4 mm GAS082-0008 Strainer Housing + Cap FIL175-0051 Page 96 of 132 Pages...

  • Page 99: Pressure Vs Temperature For Saturated Steam

    PRESSURE VS TEMPERATURE FOR SATURATED STEAM psia InHg °F °C psia psig °F °C 2.95 114.5 0.10 45.8 17.1 219.7 1.18 117.9 104.3 4.44 129.3 0.15 54.1 17.2 219.9 1.18 118.6 104.4 5.90 140.2 0.20 60.1 17.2 220.1 1.19 118.6 104.5 7.39 149.1...
  • Page 100 psia psig °F °C psia psig °F °C 20.5 229.3 1.41 141.4 109.6 24.6 239.2 1.70 169.7 115.1 20.6 229.5 1.42 142.0 109.7 24.7 10.0 239.4 1.70 170.2 115.2 20.6 229.6 1.42 142.4 109.8 24.7 10.0 239.5 1.71 170.8 115.3 20.7 229.8 1.43...
  • Page 101 psia psig °F °C psia psig °F °C 29.4 14.7 249.1 2.02 202.4 120.6 34.6 19.9 258.6 2.39 238.7 125.9 29.5 14.8 249.3 2.03 203.1 120.7 34.7 20.0 258.8 2.39 239.4 126.0 29.5 14.8 249.4 2.04 203.7 120.8 34.8 20.1 259.0 2.40 240.2...
  • Page 102 psia psig °F °C psia psig °F °C 40.6 25.9 268.2 2.80 280.0 131.2 45.7 31.2 275.4 3.15 315.0 135.2 40.7 26.0 268.3 2.81 280.9 131.3 45.8 31.3 275.5 3.16 315.9 135.3 40.9 26.2 268.5 2.82 281.7 131.4 45.9 31.5 275.7 3.17 316.8...

  • Page 103: Xpcs Manual

    XPCS Manual Definitions PC – Personal computer. Program – a complete, self-contained set of computer instructions that you use to perform a specific task such as word processing, accounting or data management. Program is also called Application. PCS – Cat Technologies LTD. code development, controlling and communication technology.
  • Page 104 Installation  Select the CD drive by double click on him.  When the window open find and double click on the file "setup.exe"  This will launch the installer, follow the on screen instructions. Using XPCS Configuring the program On 'XPCS' main window, press on 'Options' button.
  • Page 105 Modem Configurations To connect to remote target via a modem, select 'Active' check box in 'Modem Config' frame. 'Connection Timeout' it is a waiting time in seconds to requested data form the PCS target platform. If no data retrieved from the target after wait time, the program generates a communication time error.
  • Page 106 By pressing on 'Connect' button, program will try to connect to remote PCS Target. Opening connection between remote PCS Target and PC, performing next tasks:  Check If COM Port is available.  Detect modem.  Dial a phone number. ...
  • Page 107 The calibration window will try to connect with the PCS Target platform. The connection tasks are:  Check if target connected. On status bar displayed: "Looking for machine…".  Upload all 16 Analog inputs gain and offset values. On status bar displayed: "Uploading Gain &...
  • Page 108 Calibration tool description Gain text box – use for manual inserting of the Gain value. Offset text box – use for manual inserting of the Offset value. Min and Max – limits for gain and offset values. If ADMC compatible type file not found, Min and Max labels will show "N/A".
  • Page 109 Close button Pressing this button will close 'Calibration' window and display main XPCS window. Download window This window allow download PCS code file. Type file button Press this button to select requested file to download. The PCS Downloadable file type is: *.DWN.
  • Page 110 Download Tasks  Check if PCS Target connected. Status message: "Looking for machine..."  If 'Get and Set Gain & Offset' option in 'Options' window are selected, the program will upload values of all analog inputs gain and offset. Status message: "Uploading Gain and Offset..."...
  • Page 111 Note: Upload and Download green messages of the Parameters and Gain & Offset tasks displayed only if the relevant options were selected in the 'Options' window.  Expectable errors list Can not upload Gain and Offset! Description: This message may be displayed during download process, when program trying to upload Gain and Offset values.
  • Page 112 Fail download program! Description: This message may be displayed during download process, when program trying to download code file. Reason: Probably the communication between PCS Target and PC fail, or downloaded file are wrong or damaged. Tips: Check if communication RS232 cable connected. If it is a modem connection, check if Modem cable connected, in this case it can be a remote modem cable disconnected or RS232 cable between remote modem and target platform are disconnected.
  • Page 113 Error Opening Type file: File Name Description: This message may be displayed during download process, when program trying to open ADMC compatible type file (*.mdb) to get from him parameters data. Reason: The file may be damaged or used by another application. Tips: Try to download other file.
  • Page 114 Can not calculate. Invalid values found! … Description: This message displayed when user trying to calculate Gain and Offset by pressing on 'Calculate' button on 'Calibration' window. Reason: Read High value - Read Low value = 0 Tips: Read High value must bee great than Read Low value. The Gain value must be equal or les than …...
  • Page 115 Illegal Baudrate: … Description: This message displayed when user pressing on 'OK' button on 'Options' window. Reason: Wrong Baud rate is inserted. Tips: Type values 9600 or 19200 in 'Baudrate' text box. Illegal Wait Loop value: … Description: This message displayed when user pressing on 'OK' button on 'Options' window. Reason: Wrong Wait Loop value is inserted.

  • Page 116: Valves Numbering

    VALVES NUMBERING The valves in the drawing and the manual are numbered according to their function. The following list includes all the valve numbers that are in use in Tuttnauer Change-over : steam / electricity Locking door cylinder (front door)
  • Page 117 Drain – from reservoir Drain – from jacket overflow Drain – from vacuum pump / ejector Drain – from chamber Drain – from cooler DRAIN Drain – from sanitary filter Drain – from steam generator Drain – jacket Drain – condense from seal Exhaust –...

  • Page 118: Piping Drawing: 2540 Elv &, Elvprc

    PIPING DRAWING: 2540 ELV &, ELVPRC Page 116 of 132 Pages...

  • Page 119: Piping Drawing: 2540 Elvc

    PIPING DRAWING: 2540 ELVC Page 117 of 132 Pages...

  • Page 120: Piping Drawing: 3150, 3170, 3850, 3870 Elv & Elvprc

    PIPING DRAWING: 3150, 3170, 3850, 3870 ELV & ELVPRC Page 118 of 132 Pages...

  • Page 121: Piping Drawing: 3150, 3170, 3850, 3870 Elvc

    PIPING DRAWING: 3150, 3170, 3850, 3870 ELVC Page 119 of 132 Pages...

  • Page 122: Piping Drawing: 5050, 5075 Elv & Elvprc

    PIPING DRAWING: 5050, 5075 ELV & ELVPRC Page 120 of 132 Pages...

  • Page 123: Piping Drawing: 5050, 5075 Elvc

    PIPING DRAWING: 5050, 5075 ELVC Page 121 of 132 Pages...

  • Page 124: Electrical Wiring Diagram For Autoclave Model 2540 Elv

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODEL 2540 ELV T:\Electrical drawings\\2540 ELV 23-11- 03.doc Page 122 of 132 Pages...

  • Page 125: Electrical Wiring Diagram For Autoclave Models 3150/3170 Elv

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 3150/3170 ELV Page 123 of 132 Pages...

  • Page 126: Electrical Wiring Diagram For Autoclave Models 3850/3870 Elv 3X400V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 3850/3870 ELV 3x400V Page 124 of 132 Pages...

  • Page 127: Electrical Wiring Diagram For Autoclave Models 3850/3870 Elv 3X230V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 3850/3870 ELV 3x230V Page 125 of 132 Pages...

  • Page 128: Electrical Wiring Diagram For Autoclave Models 3850/3870 Elv 3X208V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 3850/3870 ELV 3x208V Page 126 of 132 Pages...

  • Page 129: Electrical Wiring Diagram For Autoclave Models 5050/5070 Elv 3X400V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 5050/5070 ELV 3x400V Page 127 of 132 Pages...

  • Page 130: Electrical Wiring Diagram For Autoclave Models 5050/5070 Elv 3X230V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 5050/5070 ELV 3x230V Page 128 of 132 Pages...

  • Page 131: Electrical Wiring Diagram For Autoclave Models 5050/5070 Elv 3X208V

    ELECTRICAL WIRING DIAGRAM FOR AUTOCLAVE MODELS 5050/5070 ELV 3x208V Page 129 of 132 Pages...

  • Page 132: Switch Box Wiring Diagram

    SWITCH BOX WIRING DIAGRAM To enable the connection of the autoclave to the 1 phase electrical net, a special switch box is supplied with the autoclave. This switch box shall be placed on the wall and the wiring connection shall be as described below. Page 130 of 132 Pages...

  • Page 133: Open Switch Box

    OPEN SWITCH BOX FROM FROM AUTOCLAVE NETWORK Page 131 of 132 Pages...

  • Page 134: Closed Switch Box

    CLOSED SWITCH BOX Page 132 of 132 Pages...

This manual is also suitable for:

315050505075317038503870

Table of Contents

Save PDF