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Related Manuals for Tuttnauer 5075 HSG
Summary of Contents for Tuttnauer 5075 HSG
- Page 1 Maintenance Manual Pre-vacuum Steam Sterilizer with SUSSMAN Generator Model 5075 HSG Cat. No. MAN205-0446002EN Rev F Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA. Tel (631) 737 4850, (800) 624 5836, Fax: (631) 737 0720...
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Page 3: Table Of Contents
TABLE OF CONTENTS GENERAL...........................3 1.1......................... 3 NCOMING NSPECTION 1.2..........................3 ARRANTY 1.3....................... 3 ARRANTY TATEMENT SAFETY INSTRUCTIONS......................4 2.1........................4 AFETY FEATURES 2.2........................4 AFETY NSTRUCTIONS 2.3......................5 PERATING ONDITIONS GENERAL INFORMATION ......................5 3.1........................... 5 NTRODUCTION 3.2. - Page 4 9.1......................27 UICK PTIONS CREEN 9.2......................28 NTERING THE 9.3......................... 28 YSTEM ARAMETERS 9.4......................... 29 AINTENANCE MAINTENANCE INSTRUCTIONS ....................29 10.1................. 29 REVENTIVE AND CHEDULED AINTENANCE 10.2..................29 LEANING THE ATER UTLET TRAINER 10.3. HEPA A ....................
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Page 5: General
Note: If you have any questions or there are any difficulties with this instrument and the solution is not covered in this manual, please contact r Tuttnauer USA Co. Do not attempt to service this instrument yourself. Page 3... -
Page 6: Safety Instructions
Tuttnauer USA Co., Ltd., 25 Power Drive Hauppauge, NY 11788, USA : (800) 624 5836, (631) 737 4850, Fax: (631) 737 0720 e-mail:info@tuttnauerUSA.com. SAFETY INSTRUCTIONS The autoclave has unique characteristics. Please read and understand the operation instructions before first operation of the autoclave. This manual includes instructions of operation, the door safety mechanism, dangers involved in circumventing safety means, how to ensure that the door is closed, and how to select a correct sterilization program. -
Page 7: Operating Conditions
Once a year, or more frequently, effective tests must be performed, i.e., calibration and validation. Make sure there are no leaks, breaks, blockages, whistles or strange noises. Perform maintenance operations as instructed. The owner of the autoclave is responsible for the maintenance operations. Notify the person in charge immediately of any deviation from the proper function of the device. -
Page 8: Specifications
Removal of air pockets from packs and porous load and most kinds of tubes (rubber, plastic etc.) by vacuum at the first stage of the cycle. Better steam penetration into the load; resulting in effective sterilization. Better temperature uniformity. ... -
Page 9: Generator's Electrical Data
3.4. Generator's Electrical data Property Value Voltage 3 Ph, 480V, or 3Ph 208V Frequency (Hz) 60 Hz Consumption 56A (208V) 25A(480V) Heaters 20kW 3.5. Autoclave's Electrical data (the generator is not included) Property Value Voltage 120V Frequency (Hz) 60 Hz Consumption Total power 400W... -
Page 10: Environmental Emission Information
Cautions! In order to avoid any injury by electrical hazard, it is recommended that a ground fault protection device (GFCI) be installed in the electrical panel feeding the autoclave (local codes may make this mandatory). The electrical network must comply with local rules or regulations. Verify that there is an easy access to the main power switch and to the current leakage safety relay (GFCI). -
Page 11: Stickers Map -- 5075
3.10. Stickers map -- 5075 3.11. Water Quality Physical Characteristics and Contaminants Levels The water supplied to the autoclave should have the physical characteristics and maximum acceptable level of contaminants indicated in the table below: Physical Characteristics and Maximum acceptable contaminants levels in steam for sterilizers (According to EN 13060: 2010) Element Condensate –... -
Page 12: Directives And Standards
13485:2003 (Quality Systems for Medical Devices) 9001:2008 (Quality Systems) 93/42/EEC (Medical Device Directive) Tuttnauer. Ltd. company also works in conjunction with and refers to: ANSI/AAMI ST55 American Society of Mechanical Engineers Section VIII, Division 1, for unfired pressure vessels. EN 13060 Small Steam Sterilizers. -
Page 13: Overall Dimensions
3.13. Overall Dimensions Page 11... - Page 14 FRONT VIEW No. Description Description Autoclave door Display Generator pressure gauge Keypad Generator service door Printer Wheel On/off switch Chamber pressure gauge USB port Page 12...
- Page 15 REAR VIEW Description Description safety valves fast exhaust strainer tap water inlet for the generator and drain cooling circuit breaker power cable socket network connector overflow wheels chamber and generator drain air filter reservoir drain back service door Page 13...
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Page 16: Control Panel
CONTROL PANEL Description Display Keypad: Up Button Keypad: Start/Stop Button Keypad: Down Button Printer Page 14... -
Page 17: Description And Functions Of The Control Panel
4.1. Description and Functions of the Control panel Display The display is an LCD panel used to display the current status of the autoclave and any Operational Messages or Error Messages. Program description: Program icon and name Sterilization temperature ... - Page 18 START/STOP key This key has the following functions: In the main screen: Starts the process when the required program was chosen. Stops the current process. Cancels the ERROR message displayed on the screen and releases the electric door lock. In the menu directories: ...
- Page 19 Open the printer's cover door by pulling it at the left bottom (see fig. 2). Fig. 2 Press the OPEN key to open the printer cover as shown (see Fig. 3/1). Handle the paper cutter carefully not to cut your hand. Place the paper roll making sure it unrolls in the proper direction as shown (see Fig.
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Page 20: Displayed Error Messages / Symbols
electric shock, which may lead to fires or accidents. Cautions! Never use the printer in a place of extreme humidity or any place where it can possibly be splashed by any liquids. If any liquids get into the printer, it could lead to fire, electric shock, or other serious accidents. Never touch the thermal head immediately after printing because it becomes very hot. -
Page 21: Sterilization Programs
STERILIZATION PROGRAMS 5.1. Program Parameters Sterilization Dry time Program Icon Name Temp time (minutes) (minutes) 1 (default) Unwrapped 273.2°F Range: 1-99 20 (default) Wrapped 273.2°F Range: 20-99 15 (default) Unwrapped 273.2°F pouches Range: 1-99 30 (default) Wrapped pouches 273.2 Range: 20-30 1 (default) Unwrapped 249.8°F... -
Page 22: Cycle Process Description
During the process, the stages of the cycle will be displayed on the screen: The stages names are as follows: Start Pulse L Pulse H Heating Sterilization Exhaust Drying Ending Note: The control system incorporates a safety feature that prevents changing programs if the door is closed . -
Page 23: Bowie And Dick Test Process Description
5.4. Bowie and Dick Test Process Description Air-removal stage: vacuum pulses are performed. Heating stage: steam is inserted into the chamber until the sterilization temperature and pressure are reached. Sterilization stage: temperature and pressure are maintained constant at the pre-set level for sterilization time. -
Page 24: Generator
6.5. Generator After installation and prior to putting the machine into operation, the following preparing and checkout procedure for the generator is to be fulfilled: Warning! When servicing the autoclave, disconnect all the electrical power supplies to the unit. This is done by switching OFF the main power supply switch, or by unplugging the electrical power main supply cords. -
Page 25: General Rules To Be Considered
7.1. General rules to be considered: The packaging materials should be held in the room ambient conditions (temperature and humidity) for at least 2 hours. The packaging materials should be examined regularly for defects. Procedures should be established to assure that packaging is consistent with the manufacturer's recommendations. -
Page 26: Packs
Do not stack pouches. It is recommended that a Tuttnauer Pouch Rack be used. This will allow the operator to place pouches on their side, which will increase capacity and provide proper spacing to ensure steam penetration and promote adequate drying. -
Page 27: Tubing
Use single-use wraps once only and discard after use. It is highly recommended to utilize the Tuttnauer Pouch Rack. This rack allows the operator to place pouches on their side, thus increasing the capacity of the autoclave significantly and promoting better drying of the instruments. -
Page 28: Starting A Cycle
8.4. Starting a cycle Load the autoclave properly (see 7) Use the UP/DOWN keys to select the program to run. If the autoclave is equipped with a printer verify that a paper roll is inserted in the printer. If not - insert as shown in 4.1. Note: The program can only be changed when the door is open. -
Page 29: Stopping The Process Manually
during and shortly after operation. It will get very hot. Touching the hot strainer’s cover may cause severe injuries. To avoid severe injuries from hot steam when opening the door, it is strictly forbidden to lean on the autoclave or to place your hand or any part of your body over the door. -
Page 30: Entering The Main Menu
Add Extra Dry Time This quick option allows changing the Dry Time parameter for the current cycle. On the Quick Options screen, move the cursor to Add extra dry time. Press the START/STOP key. Choose the time value to be added, and press START/STOP key. The time shown on the screen will be added to the current value and you will return to the cycle main screen. -
Page 31: Maintenance
9.4. Maintenance Reset Atmospheric Pressure This subdirectory allows to reset the atmospheric pressure. On the Main Menu, choose Maintenance\ Reset Atmospheric Pressure. The following message appears on the screen: "Reset done! New value will be set after door is open for 2 minutes and the temperature is less than 45.0 °C". MAINTENANCE INSTRUCTIONS 10.1. -
Page 32: Replacing The Hepa Air Filter
Strainer Teflon element Strainer gasket Housing 10.3. Replacing the HEPA Air Filter Caution! Before proceeding, make sure that the electric cord is disconnected and there is no pressure in the autoclave. The HEPA filter is located on the back of the autoclave. (See Rear View (7)). Pull out the filter cover. - Page 33 Problem/ Error Message / Symbol Description Corrective Action Message source. Fix the electrical power supply. The printer does Make sure the paper is inserted in not print, or it the printer correctly. See 4.1, The paper is not inserted correctly in the prints, but Printer handling printer.
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Page 34: Spare Parts List
"Periodical check time exceeded - Please call for service" "Cycle counter exceeded - Please call for service" The following messages require you to turn the autoclave off and on again, and if the problem persists, to call for service: ...
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