Tuttnauer 5596 SP-1 Operation And Maintenance Manual
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Tuttnauer 5596 SP-1 Operation And Maintenance Manual

Prevacuum steam heated autoclave and manual hinged door
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Summary of Contents for Tuttnauer 5596 SP-1

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Tuttnauer Co. Ltd., P.O.Box 35292, Jerusalem, Israel Tel: 972 2 6581611, Fax: 972 2 6520271 Authorized Representative: Tuttnauer U.S.A. Co., 25 Power Drive Hauppauge,NY,11788,USA, Tel:(800)6245836,(631)7374850, Fax:(631)737 07 20 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 4: Table Of Contents

    Table of Contents Incoming Inspection ----------------------------------------------------------------- 1 1. General Information 1.1 Introduction ---------------------------------------------------------------------- 2-3 1.2 Standards --------------------------------------------------------------------------- 4 1.3 Specifications ----------------------------------------------------------------------- 4 2. Functional Description 2.1 The Piping System ---------------------------------------------------------------- 5 2.2 The Pneumatic Control System ----------------------------------------------- 6 2.3 The Electric System -------------------------------------------------------------- 8 2.3.1 The Control System -------------------------------------------------- 9 -10 2.4 Water Quality ---------------------------------------------------------------- 11 -12 3.
  • Page 5 Table of Contents 7. Installation Instructions ------------------------------------------------- 61 - 63 8. Operating Instructions -------------------------------------------------------- 64 9. Printer 9.1 Printer Operation ---------------------------------------------------------- 65 - 66 9.2 Printer Handling ----------------------------------------------------------------- 67 10. Maintenance of the Autoclave 10.1 Preventive and Periodical Maintenance --------------------------------- 68 SERVICE INSTRUCTIONS 10.2 Safety Tests after Repair----------------------------------------------------- 70 10.3 Troubleshooting ----------------------------------------------------------71 –...

  • Page 6: Incoming Inspection

    For technical information or service please contact our representative at: Tuttnauer USA Co. 25 Power Drive Hauppauge NY, 11788, USA Tel:(800)624 5836, (631)737 4850...

  • Page 7: General Information

    GENERAL INFORMATION 1.1 Introduction This autoclave is designed to cover a large field of applications for hospitals and medical centers as well as pharmaceutical and biotechnological industries. The autoclave operates with saturated steam as the sterilizing agent, and has a temperature range of up to 137°C (279ºF) and pressure up to 2.3 bars (34 psi).
  • Page 8 A programming mode, which can be accessed by a code, enables the technician to set a number of additional parameters and operation modes. The keyboard located on the front panel enables the operator to start and stop the cycle. Optionally, a personal computer can be connected to the control system, through the interface board RS232, which can be operated 8 meters away from the autoclave.

  • Page 9: Standards

    1. A.S.M.E. Code, Section VIII Division 1 for unfired pressure vessels. 2. Complies with Underwriters Laboratories (U.L) requirements. 3. Tested according to Standard EN 285. Tuttnauer is approved for ISO 9001:2000 (Quality Systems) and ISO 13485 (Quality Systems for Medical Devices). 1.3 Specifications...

  • Page 10: Functional Description

    FUNCTIONAL DESCRIPTION The Piping System The piping system of the autoclave consists of air-operated ball valves, which controls the condense and steam flow in and out of the chamber, operates the vacuum, and the air inlet valve. The air pulses to the pneumatic valves are transmitted through solenoid pilot valves, operated at 24VDC.

  • Page 11: The Pneumatic Control System

    The Pneumatic Control System The control of the pneumatic valves is performed through compressed air, as described below: The pneumatic valves are air-air control type, fitted with two commands, an opening command received through solenoid valve at a pressure of 6 bars - output by the control system and a permanent closing command at a pressure of 3 bars, connected to all valves.

  • Page 12: Pneumatic Control System Drawing

    Page 7 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 13: The Electric System

    The Electric System The electric system of the autoclave comprises of the power circuits, including the commands, switching and protective components, required for the operation of the electric equipment of the machine. The following parts are located in the electric box, mounted on the side of the autoclave and having the dimensions 40 x 30 x 20 cm.

  • Page 14: The Control System

    2.3.1 The Control System The Main Board Contains the electronic micro-controller system, which controls and monitors the physical parameters of the process and performs the operation sequence of the machine according to the selected program. The dimensions of the main board are 30x15x10cm. The main board contains the following elements: ♦...

  • Page 15: The Control System

    Analog Inputs for Reading Pressure The system contains 6 inputs for reading pressure from 4 – 20mA sensors. There are at least 3 sensors on each ADC. The pressure reading occurs from inside the chamber, the steam entrance, and sealed doors. Each sensor has an output of 4mA.

  • Page 16: Water Quality

    Water Quality 2.4.1 Built-in Steam Generator The distilled or mineral – free water supplied to the steam generator should be in accordance with the specifications below: Physical Characteristics and Maximum acceptable contaminants levels in water or steam, for steam generator (In compliance with ISO 11134 and ISO 13683) ≤...
  • Page 17 Note: The use of heavy scaled water for the vacuum pump cooling, can cause blocking of the rotor and put the pump out of operation. This invalidates the guarantee for the vacuum pump. The use of soft water is strictly forbidden! Note: Please consult a water specialist Page 12 of 101 pages...

  • Page 18: Sterilization Programs

    3. STERILIZATION PROGRAMS Following are the names, relevant programs with related temperatures of the 12 sterilization cycles and 2 test programs which are pre-set by the manufacturer. Temp Cycle no. Program ºF Unwrapped 01& 02 03 & 04 Unwrapped 270/274 05&...
  • Page 19 Program: 1 and 2 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 20 Program 3 & 4 Unwrapped – 274 This program is intended for unwrapped rigid parts (i.e. instruments) and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 270ºF (for program 3) and 274ºF (for program 4) ♦...
  • Page 21 Program: 3 & 4 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 22 Program 5 Wrapped – 270 This program is intended for wrapped materials (i.e. instruments), porous load and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 270ºF ♦ Sterilization time: 3 min. ♦...
  • Page 23 Program: 5 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 24 Program 6 Wrapped – 270 This program is intended for wrapped materials (i.e. instruments), porous load and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 270ºF ♦ Sterilization time: 10 min. ♦...
  • Page 25 Program: 6 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal -front door IMT Jacket IMT Chamber Condition to open Open front door T<230ºc ; P<115kPa Close front door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 26 Program 7- for Wrapped materials (with Dry 274) This program is intended for wrapped materials (i.e. instruments), porous load and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 274ºF ♦ Sterilization time: 7 min.
  • Page 27 Program: 7 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal -front door IMT Jacket IMT Chamber Condition to open Open front door T<230ºF ; P<115kPa Close front door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 28 Program 8 Wrapped – 250 This program is intended for wrapped materials (i.e. instruments), porous load and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 250ºF (121ºC) ♦ Sterilization time: 15 min. ♦...
  • Page 29 Program: 8 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal -front door IMT Jacket IMT Chamber Condition to open Open front door T<230ºF ; P<115kPa Close front door Ejector Buzzer 13 – Cool drain 15 – Water to ejector 43 –...
  • Page 30 Program 9 and 10 slow pressure – 250 This program is intended for materials that require a slow pressure exhaust and other goods, which its manufacturer declares their compliance to be sterilized in the following conditions: ♦ Sterilization temperature 250ºF ♦...
  • Page 31 Program: 9 and 10 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal -front door IMT Jacket IMT Chamber Condition to open Open front door T<230ºF ; P<115kPa Close front door Ejector Buzzer 13 – Cool drain 15 –...
  • Page 32 Program 11 & 12 - for slow pressure This program is intended for materials that require a slow pressure exhaust and other goods, which its manufacturer declares their compliance to be autoclaved in the following conditions: ♦ Temperature 250ºF ♦ Time: 30 min.
  • Page 33 Program: 11 & 12 Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF ; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to pump 43 –...
  • Page 34 Program 13 "Bowie & Dick Test” This program is intended to test residual air in the chamber. The parameters are locked in such a way that they can not be changed. These are the parameters: ♦ Sterilization temperature 274ºF ♦ Sterilization time 3.5 min.
  • Page 35 Program: 13- Bowie & Dick Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF ; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to pump 43 –...
  • Page 36 Program 14 "Air leakage Test” This program is intended to test air leakage to chamber through the door seal or any other seals. This test is performed in vacuum phase. Performance description: Vacuum is built up in the chamber down to 10kPa. At this stage all valves and motors are shut.
  • Page 37 Program: 14- Air leakage test Front door close Msw PT100 Drain Control PT100 Condense (dual) IMT Door Seal- door IMT Jacket IMT Chamber Condition to open Open door T<230ºF ; P<115kPa Close door Ejector Buzzer 13 – Cool drain 15 – Water to pump 43 –...

  • Page 38: Control And Monitoring

    4. CONTROL AND MONITORING Control Panel ‘CAT 2007’ Page 33 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 39: Description Of Panel 'Cat 2007

    Description of panel 'CAT 2007' The Operation Panel is composed of the following parts: ♦ 4 rows display, 20 characters in each row. ♦ 18 key pads ♦ 2 LED's (Fail, Run) ♦ 1 locking key 4.1.1 Keypad STANDBY The ON/ST.BY key is located on the top right side of the panel. Pressing the keypad lights up the operation panel.
  • Page 40 Canceling the FAIL message At the end of an aborted process the FAIL light is turned on and an error message is displayed on the screen indicating the cause of the failure. Pressing the STOP key cancels the displayed message and switches off the FAIL light.

  • Page 41: Display

    4.1.2 Display The CAT2007 display consists of 4 alphanumeric rows with 20 characters in each row: First Row First 3 characters define the Cycle no. (Ranges from 1-14) There are 8 characters to define the Cycle name. The final 5 characters at the right of the row are allocated to displaying the status of the appliance or the stage in which the cycle is found whilst running.
  • Page 42 Fourth Row: In the bottom row the names of the commanding keypads appear. Under the display there are three keypads without symbols or names These keypads receive their commands by the name that appears above them in the 4th row of the display. During a cycle, the fourth row is used to display the timers, such as STE Time 02:25, or during pre-vacuum, to display the stage of the pulse, such as puls1 –...

  • Page 43: Description Of Displayed Messages And Safety Measures

    Description of Displayed Messages and Safety Measures 03 – Manual Stop This message is displayed and the FAIL indicator lights up after the STOP key is pressed for more than 1 second during the cycle (excluding the drying stage). 100 – Man. Stop This message is displayed and the FAIL indicator lights up after the STOP key is pressed for longer than one second in the drying stage.

  • Page 44: Informative Messages

    23 – Door1 Gasket Low This message indicates that during opening Door1, you do Vacuum not achieve the proper vacuum in Gasket1. 24 – Door2 Gasket Low If whilst opening Door2, you do not achieve the proper Vacuum vacuum in Gasket2. (not applicable) 25 –...

  • Page 45: Operating The Control Panel

    4.3 Operating the Control Panel 4.3.1 Starting up the System After turning on the system, the following screen is displayed for a few seconds: After a few seconds the Stand By screen is displayed. This is the central screen from which all operations can be performed. It is also the “Ready”...

  • Page 46: Selecting A Cycle

    4.3.2 Selecting a Cycle A cycle can only be selected during Stand By from the Stand By / Ready screen which displays the cycle number and name in the top row. A cycle can be selected as follows: ♦ Press the UP/DN keypad to change the cycle where pressing UP moves to the next program and pressing DOWN moves to the previous program.
  • Page 47 The SETUP has been checked and the display is in the ST.BY /Ready mode, press START to run the cycle: The RUN LED lights and the cycle is in progress. After this, LED's switch off and the appliance is in Stand By or RUN program (depending on if the power turned off at the last time in order to run a program).

  • Page 48: System Set-Up

    4.3.3 System Set-Up (changing parameters and values) Note: ♦ The system allows 15 seconds for values to be entered. If this time elapses, the display will move on automatically to the next screen. ♦ When codes are not entered within the 15 seconds, the RUN and FAIL lamps light and the display return to WAIT and then the Stand BY screen.
  • Page 49 Clock The clock first displays the date and then the time. Date The date is always displayed as day/month/year. Press the UP/DN keys to change the value. Press ENTER (the right command keypad), after selecting the desired value to move on to the next value, i.e. the 'day value' will be underlined. 2.
  • Page 50 Doors Number After entering the language, the display is as follows: This autoclave has one door, press ØØØ1. Press ENTER and the system moves on to the next screen. Door Type In this model the door is a manual hinged door, the Door Type is ØØØØ. Enter these values either through the UP/DN keys and then press ENTER, or physically enter the digits whereby the screen will automatically progress to the next display after entering the fourth digit.

  • Page 51: Changing Cycle Parameters

    4.3.4 Changing Cycle Parameters The screen that allows for parametric changes appears as follows: Pressing Clear or Enter before entering the code returns to the Stand by screen, and the RUN & FAIL LED's are lit. Enter the correct code only via the UP/DN keypads; press ENTER to proceed to the next screen.
  • Page 52 Ex Mode – The method for exhausting the steam at the end of the process Ex Mode Fast Ex N.A. Slow Ex. (waste) Slow Ex. (liquids) Cooling with compressed air Cooling with water circulation 6 EndTemp – Ending Temperature (Exhaust Stage) Defines the temperature at which the process ends for opening the door.
  • Page 53 Wtr Time – Time for entering the water into the generator after the autoclave is touching the water –( not applicable) This value defines in seconds the time that the water pump continues working and entering water to the steam generator after the upper electrode touches water, to prevent a situation wherein immediately after the electrode touches water the pump immediately begins operation.
  • Page 54 Heat Step - Waiting time between heating and sterilization This parameter allows partial entry into the sterilization stage with a reduction of overshoot and the reduction difference between the different sensors that are entered into the chamber for control or validation. In the heating stage the system stops heating before entering sterilization according to the Heat Step value.
  • Page 55 For the normal mode cycles, if sensor number 2 is not connected (faulty), the system will automatically work with sensor no.1 (the sensor in the condense), even if 2 was selected, as 2 is only an option. This is the final parameter under Code 13. Pressing ENTER returns the display to the ST.BY screen.

  • Page 56: Display Function

    4.3.5 Display Function (applicable only for automatic doors) Displays when Opening or Closing the Doors Opening an Automatic Door During the process of opening an automatic door, the message OPENING DOOR – WAIT will appear in the 3rd row. Closing an Automatic Door During the process of closing an automatic door, the message CLOSING DOOR –...

  • Page 57: Display During A Cycle

    4.3.6 Display During a Cycle Display During the Pre-Vacuum Stage When the cycle passes to the Heat stage the steam enters the system, in place of ‘PUMP TO 25K’, it will display ‘HEAT TO 160K’. When the cycle passes to the Exhaust stage, ’, it will display ‘EXH TO 100K’. Display During the Heating Stage Display during the Sterilization Stage Display During the Drying Stage...
  • Page 58 Help: If at any stage there is a problem, the system can be turned off at the power switch. Turn on the power again, while pressing the STOP keypad until you hear a long buzz. After loading the screen, the screen lights with the message below.

  • Page 59: Calibration

    CALIBRATION The calibration of temperature and pressure is performed digitally. The temperature and pressure measuring circuits are designed with components having a 1% precision. The temperature circuit is linear and has an output of 100mV-2400mV for a temperature range of 20ºC-150ºC. The pressure circuit is also linear and has an output of 100mV-2400mV for a pressure range of 0-400kPa.

  • Page 60: Calibrating Temperature And Pressure

    CALIBRATING TEMPERATURE and PRESSURE Return to the ST.BY screen and select the OPTION command keypad. The word CALIB is displayed above the middle command key. Press the middle keypad and the same screen for entering the SETUP code will appear. Enter the correct code via the digit keypad.
  • Page 61 5.1.2 Temp 2: Temperature of sensor 2. Refer to Temp1 for instructions. 5.1.3 Temp 3 (Option): Temperature of sensor 1. Refer to Temp1 for instructions. 5.1.4 Temp 4 (Option): Temperature of sensor 2. Refer to Temp1 for instructions. 5.1.5 Chm Pres: (Chamber Pressure) This screen requires a code to be entered.
  • Page 62 The temp for 134ºC needs correction without changing the accurate Temp of 121ºC. The data should be set as follows: Upper Row A 121.0 R 121.0 A 132.0 R 134.0 The system calibrates the new offset and gain and loads them into the non- erasable memory.

  • Page 63: Preparation Before Sterilization

    PREPARATION BEFORE STERILIZATION Instruments to be sterilized must be clean washed and disinfected, free of any residual matter, such as debris, blood, pads or any other material. Such substances may cause damage to the contents being sterilized and to the sterilizer. Wash instruments immediately after use, to dispose of any residue.

  • Page 64: Loading And Unloading

    The following is recommended: Tubing Rinse tubing after cleaning with pyrogen free water. When placing in tray, ensure that both ends are open, without sharp bends or twists. Packs Place packs upright on trays, side by side. Packs should not touch the chamber walls. Sterilization of Liquids Use only heat-proof glass, filled 2/3 full.
  • Page 65 Unloading Upon cycle completion, unload the load from the sterilizer immediately; put it aside to cool down. Put the carriage or the containers aside to cool down. Do not transfer hot load to metal shelves for cooling. Perform a visual inspection to ascertain that sterilizing indicators have made the required colour change, and that the load is dry.

  • Page 66: Installation Instructions

    INSTALLATION INSTRUCTIONS Only qualified and authorized personnel are allowed to install, check, and test, maintain and serve the autoclave. Mounting ♦ Check after unpacking the autoclave that the Serial Number (S/N) on its nameplate corresponds with the accompanied documents. ♦ Place the autoclave on a level surface, leaving adequate space around it for operation and service requirements.
  • Page 67 ♦ Connect the air connector on the autoclave to the building air source by means of a 3/8” pipe at 6 to 7.5 bar (90 to 110 psi) ♦ If there is no external air source, use a small air compressor. Water ♦...
  • Page 68 Preliminary Inspection Caution! Only qualified personnel or authorized electrician are permitted to perform this inspection. After installation and prior to putting the machine into operation, the following preparing and checkout procedure is to be fulfilled. ♦ Check that the water inlets and the drain outlets are correctly connected to the utilities and the manual taps on the external lines and on the autoclave piping are open.

  • Page 69: Operating Instructions

    8. OPERATING INSTRUCTIONS 1. Check that the feed water valve is open. 2. Check that the compressed air valve is open. 3. Power the autoclave by turning on the main power switch, observe the gauge and see that the generator reached its pressure. 4.

  • Page 70: Printer

    PRINTER Printer Operation The autoclave is equipped with a character printer, which prints out a process data enabling process follow up. The data is printed on thermal paper recording the following information: ♦ Software version (is printed only on Power On) ♦...
  • Page 71 PRINTER OUTPUT DESCRIPTION Autoclave: 2307085 Autoclave serial no. Name : __-------- Name of the operator to be filled in . Load #: 0030 To be filled in manually by the operator. 14/01/2003 13:45:16 Date and time the cycle ended F11:30 187.6ºF 0.13 In If cycle fails, conditions at time of failure.

  • Page 72: Printer Handling

    9.2 Printer Handling The printer is driven and controlled automatically by the control unit, while the autoclave performs a sterilization program. Figure 1 Figure 2 To set the paper roll in the printer perform the following steps: 1. Gently push the front panel clips. Remove panel. 2.

  • Page 73: Maintenance Of The Autoclave

    10 .MAINTENANCE OF AUTOCLAVE 10.1 Preventive and Periodical Maintenance 1. Clean the strainer at the bottom of the chamber. User 2. Verify that the door gasket and the surface that the gasket is pressed on are clean. 3. Before starting operation, ensure the compressor tank is drained of water (if applicable).

  • Page 74: Service Instructions

    SERVICE INSTRUCTIONS Page 69 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 75: Safety Tests After Repair

    10.2 Safety Tests after Repair ATTENTION! Following every repair or dismantling the enclosure, the service engineer should perform two safety electrical test as follows: 1. Enclosure Leakage Current Test. . Perform the test using the Megger: (electrical potential 500 V). The insulation resistance should be at least 2 MΩ.

  • Page 76: Troubleshooting

    10.3 Troubleshooting Possible causes check-ups Symptoms Corrections and tests 1. Control unit not The control circuit Check and switch on energised. No displays and breaker switched off. the circuit breaker. lights on the front panel. The power switches Replace the defective on the front panels of switch.
  • Page 77 Possible causes check- Symptoms Corrections ups and tests 3. Steam pressure goes Pressure switch faulty or Check, repair or beyond the control incorrectly set. replace the pressure point. switch. Contacts at contactor Check the cause, welded because of short replace the damaged circuit.
  • Page 78 Possible causes check- Symptoms Corrections ups and tests 6. Temperature rises Steam pressure too high. Check and set above the preset correctly the sterilization value. pressure switch of the generator and the pressure reducer. Steam valve leaks. Fix or replace the steam valve.
  • Page 79 Possible causes check- Symptoms Corrections ups and tests 11. Drying incomplete 11.1 Insufficient steam pressure 11.1 Set or fix the packs remain wet. to jacket. pressure switch. 11.2 Insufficient vacuum. 11.2 See problems related to vacuum par. 2 and 4. 11.3 Steam trap does not 11.3 Clean or repair the eliminate the condensate.

  • Page 80: Absolute Pressure Transducer

    10.4 Absolute Pressure Transducer The control unit is fitted with three pressure transducers, for the control and monitoring of chamber pressure, for the control of jacket pressure, and for the control of gasket pressure. The transducer type TECSIS 3296 is a membrane pressure sensor and electronic measuring circuit, having the following specifications: Pressure gauge: 0-4bar abs.

  • Page 81: Dismantling The Cabinet's Sides Panels

    10.5 Dismantling the Cabinet’s Side Panels Push the side cover upward and pull out. Page 76 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 82: Details Of The Locking Mechanism

    10.6 Details of the Locking Mechanism Page 77 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 83: Spare Parts

    11. SPARE PARTS Part No. Description ARM029-0006 Pressure Reducer, Steam, 1/2", Miyawaki ARM100-0069 Steam Trap, 1/2", without bypass,N125W, Nicholson ARM100-0070 Steam Trap, 1/2", with bypass, N125WSLR, Nicholson Check Valve, Swing, 1/2", Pegler ARM172-0003 ARM172-0004 Check Valve, Swing, 3/4", Pegler CTP201-0002 POWER SUPPLY, 24V, PU65-14C CTP201-0003 POWER SUPPLY, 5V, PU30-10SLC...
  • Page 84 SPARE PARTS FOR THE LOOKING MECHANISM OF THE DOOR Part Number Description BEA 031 – 0020 Bearing BOL 191 – 0061 SST socket head screw MC-1/4x25 BOL 191 – 0101 SST socket screw VW/O head 1/4x1/4 BOL 194 – 0347 Steel screw with head 3/8x35 CMH 070 –...

  • Page 85: Valves Numbering

    VALVES NUMBERING The valves in the drawing and the manual are numbered according to their function. The following list includes all the valve numbers that are in use in Tuttnauer. Change-over : steam / electricity Locking door cylinder (front door)
  • Page 86 Vacuum - break Vacuum - to pump VACUUM Vacuum - from door 1 seal 53-2. Vacuum - from door 2 seal – from reservoir – from jacket overflow – from vacuum pump / ejector – from chamber – from cooler DRAIN –...

  • Page 87: Pressure And Temperature Table For Saturated Steam

    PRESSURE VS TEMPERATURE FOR SATURATED STEAM psia InHg °F °C psia psig °F °C 2.95 114.5 45.8 17.1 219.7 117.9 104.3 4.44 129.3 54.1 17.2 219.9 118.6 104.4 5.90 140.2 60.1 17.2 220.1 118.6 104.5 7.39 149.1 65.0 17.3 220.3 119.3 104.6 8.86...
  • Page 88 psia psig °F °C psia psig °F °C 20.5 229.3 141.3 109.6 24.6 239.2 169.6 115.1 20.6 229.5 142.0 109.7 24.7 10.0 239.4 170.3 115.2 20.6 229.6 142.0 109.8 24.7 10.0 239.5 170.3 115.3 20.7 229.8 142.7 109.9 24.8 10.1 239.7 171.0 115.4...
  • Page 89 psia psig °F °C psia psig °F °C 29.4 14.7 249.1 202.7 120.6 34.6 19.9 258.6 238.7 125.9 29.5 14.8 249.3 203.4 120.7 34.7 20.0 258.8 239.4 126.0 29.5 14.8 249.4 203.4 120.8 34.8 20.1 259.0 240.2 126.1 29.6 14.9 249.6 204.1 120.9...
  • Page 90 psia psig °F °C psia psig °F °C 40.6 25.9 268.2 280.0 131.2 45.8 31.1 275.2 315.8 135.1 40.7 26.0 268.3 280.8 131.3 45.9 31.2 275.4 316.5 135.2 40.9 26.2 268.5 281.7 131.4 46.0 31.3 275.5 317.2 135.3 41.0 26.3 268.7 282.6 131.5...

  • Page 91: Piping Drawing

    Page 86 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 92: Electric Drawing

    115V/60Hz POWER SUPPLY PU30-10 PT100-1 CONDENSE POWER SUPPLY PU65-14 PT100-2 CONDENSE PT100-3 COOLING A25-A32 DRAIN ANL IN ANL OUT PT100 SENSOR DIGITAL INPUTS PANEL1 C AT2004 PANEL2 TEST POINTS RS232 DIGITAL OUTPUTS COMPUTER POWER OUT 24VDC Autoclave’s Electrical Drawing Title Electric control for horizontal autoclave with one manual door Size Document Number...

  • Page 93: Xpcs Manual

    XPCS Manual Page 88 of 101 pages Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 94 Definitions PC – Personal computer. Program – a complete, self-contained set of computer instructions that you use to perform a specific task such as word processing, accounting or data management. Program is also called Application. PCS – Cat Technologies LTD. code development, controlling and communication technology.
  • Page 95 • This will launch the installer, follow the on screen instructions. Using XPCS Configuring the program On 'XPCS' main window, press 'Options' button. 'Options window will be displayed. Configuring communication settings In 'Port Number' text box type serial port number connected to the PCS Target platform, or modem port number for remote connection.
  • Page 96 Modem Configurations To connect to the remote target via a modem, select 'Active' check box in 'Modem Config' frame. 'Connection Timeout' is the waiting time in seconds to retrieve the requested data from the PCS target platform. If no data is retrieved from the target after the waiting time, the program generates a communication time error.
  • Page 97 Connecting to the PCS Target platform The program can be connected to the PCS Target by RS232 serial cable, or via a modem. If the program is configured to perform connection via a modem (Modem Active selected), pressing 'Go Online' button on main XPCS window will display 'Modem connection' dialog box: By pressing 'Connect' button, the program will try to connect to the remote PCS Target.
  • Page 98 Pressing 'Go Offline' button will close current connection and buttons 'Go Online', 'Options' and 'Database' will be displayed on the main XPCS window: Pressing 'Calibration' button will display 'Calibration' window. Pressing 'Download' button will display 'Download' window. Calibration window The calibration window will try to connect with the PCS Target platform. The connection tasks are: •...
  • Page 99 Type File button This button enables to select target type file (e.g. in the calibration window below, the file is: "C:\pcs\dbase\LabTn2.DWN"). Pressing this button will display 'Open file' dialog box. If the program will find a file with the same name in ADMC directory, in the Inputs table, the Analog inputs names will be displayed in color.
  • Page 100 Download button – Press this button to download Gain and Offset of the current selected analog input. The values displayed in Gain and offset text boxes will be downloaded. If Inserted values are wrong, relevant error message will be displayed and download operation will be aborted. Calculation Calculate Gain and Offset values by inserting the following 4 values: Actual High, Actual Low, Read High and Read Low to the formula.
  • Page 101 Status Bar The status bar at the bottom of the window displays the current downloading process status (In the example above: "Ready to process"). 'Download' Button Press this button to perform downloading of the selected file. While performing downloading, the program will display downloading process progress messages. After downloading process is completed, the status bar will display "Download Finished".
  • Page 102 • When download process is completed, the message "Download Finished" will be displayed in the status bar. Note: If error occurs during download process, relevant error massage will be displayed. The message box with 'Retry' option will be displayed. After completion of the downloading process, the download window will be displayed as follows: Note: Upload and Download green messages of the Parameters and Gain &...
  • Page 103 Can not upload Parameters! Description: This message may be displayed during download process, when the program is trying to upload Parameters. Reason: Probably a communication failure between PCS Target and the PC. Tips: Check if communication RS232 cable is connected. If it is a modem connection, check if Modem cable is connected.
  • Page 104 Error Opening Type file: File Name Description: This message may be displayed during download process, when the program is trying to open ADMC compatible type file (*.mdb) in order to get parameters data. Reason: The file may be damaged or used by another application. Tips: Try to download another file.
  • Page 105 The Gain value must be equal or less than … The Gain value must be equal or greater than … The Offset value must be equal or less than … The Offset value must be equal or greater than … Description: These messages are displayed when the user is trying to download Gain and Offset by pressing the 'Download' button in the 'Calibration' window.

  • Page 106: Steps For Modem Connection

    Illegal Dial Timeout: Description: This message is displayed when the user is pressing 'OK' button in the 'Options' window. Reason: Wrong Dial Timeout value is inserted. Tips: Type numeric value. Steps for the Modem Connection 1. Verify that the downloading program includes Modem Auto answer command determination.
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