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ASW - SG85F/ASW - SG86F
1
COMPONENTS
(refer to dimensions for shapes and sizes of each component.)
CH1 (1st beam axis) mark
M4x8 screw
※
Connector Fujitsu
FCN-361J040-AU
2
SAFETY CAUTIONS
The following cautions must be strictly observed in order to ensure safety.
1. This product is not designed for the use in safety systems which detect the
presence of human body. Do not use this product either directly or indirectly
for applications.
2. Do not use this product when its case or cable is in a damaged condition.
3. Do not attempt to disassemble, repair, or modify this product.
4. Do not use this product in environments where flammable, explosive, or
corrosive gases are present.
5. Do not use this product in environments where the product could be exposed
to oils and chemicals.
6. Do not use this product in water, in rain, or outdoors.
7. Do not use this product under conditions or in environments which exceed
the product ratings.
8. Do not use this product in locations which are exposed to direct sunlight.
9. Do not use this product in locations which receive direct vibrations or impact
shocks.
10. Do not wipe this product with thinner, alcohol, or any other organic solvent.
11. Perform daily inspections and periodic inspections (approximately every week)
together with the prescribed maintenance/inspection procedures to verify
that the product is functioning normally.
12. This product must be discarded of as industrial waste.
3
OPERATING CAUTIONS
1. Placing high-voltage cables, power cables, and the product wiring together in a
single conduit or duct could cause induction-related malfunctions and possible
equipment damage. Make sure to separate these cables when wiring.
2. Avoid applying an excessive force to the cables.
3. Always install an FG (frame ground terminal) when using a commercially available
switching regulator.
4. Because detection is enabled 1sec after the product's power is turned ON,
always wait 1sec after power ON before attempting to the use the product.
If the load and the product are connected to different power supplies, be sure
to turn the product's power ON first.
5. Because an output pulse may be generated at power OFF, we recommend that
the load or the load line's power be turned OFF first.
6. Do not use in applications where the power is turned ON and OFF in a
continuous manner.
7. For the operation power supply, limit the current (2A) in accordance with the
conductor size which is connected to the connector.
8. Screws should not be screwed-in 8 mm or more into the sensor when mounting.
Choose a proper length of screws according to the thickness of the fixing body.
The sensor may be damaged if inappropriately long screws are used.
Wafer mapping sensor
Instruction Manual
Comb
Switch cover
Fixing plate for packing
(Remove before using sensor)
※(The M4×8 screws are used to fix
the fixing plate. Do not use these screws
to mount the product.)
T A K E N A K A E L E C T R O N I C
I N D U S T R I A L C O . , L T D .
: 20 - 1 Narano - cho, Shinomiya, Yamashina
Head office, factory
: Kyoto 607 - 8032 , Japan
: ＋81 - 75 - 581 - 7111
Telephone
: ＋81 - 75 - 581 - 7118
FAX
4
CONNECTIONS
Input/output circuit
●
DC5V
Capacitor ground
※ For a noise prevention, a capacitor is installed between
the 0V power supply and the sensor's aluminum case.
Pin configuration diagram
●
External wiring and connector number
Sensor
*1 ： Light emission inhibit input
*2 ： Output inhibit input
*3 ： Error output
*4 ： ASW-SG86F
Each signal is passed from the sensor through the cable, and converted
from serial to parallel in the connector. Three connector pins are used
each for the power cable's +24V and 0V.
to allow the consumption and output current,
connect the three in parallel.
When using the *1 and *2 light emission inhibit input and output inhibit
input, connect the return wire to the connector's 0V (B8, B13, B14).
The two light emissions inhibit input and output inhibit output wires are
connected in the sensor.
A Fujitsu FCN-361J040-AU connector is used.
Confirm that the connector is correctly connected before turning the
power ON.
Do not used non-specified pin numbers for junction wiring, etc.
DC12〜24V
Light emission inhibit input
Output inhibit input
CH and error outputs
0V
Connector number
Name
B7
+24V
B10
+24V
+24V
B11
B8
0V
B13
0V
B14
0V
B16
*1
B17
*1
B19
*2
B20
*2
A1
CH1
A2
CH2
CH3
A3
A4
Ch4
A5
Ch5
Ch6
A6
A7
Ch7
A8
CH8
A9
CH9
A10
CH10
A11
CH11
A12
CH12
A13
CH13
A14
Ch14
A15
CH15
CH16
A16
A17
Ch17
A18
CH18
CH19
A19
A20
CH20
B1
CH21
B2
CH22
B3
CH23
B4
CH24
B5
CH25
B6
CH26 *4
B9
*3
- ku,
1/4
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Summary of Contents for Takex ASW-SG85F
- Page 1 T A K E N A K A E L E C T R O N I C Wafer mapping sensor I N D U S T R I A L C O . , L T D . Instruction Manual ASW - SG85F/ASW - SG86F : 20 - 1 Narano - cho, Shinomiya, Yamashina...
- Page 2 OPERATION Preparation ● ・ Left-side setting: Standard operation mode (default setting) Firmly secure the wiring connectors as described in section 4 ・ Right-side setting: Automatic sensitivity adjustment mode "Connections". Before turning the power ON, remove the switch cover and make the appropriate switch selections (see section 6(1) Switch A: Output operation setting "Switches"). Normal output mode ← → Latch output mode * After changing the switch settings, be sure to turn the power OFF and back ON. Switch B: Automatic sensitivity adjustment setting Standard operation mode ← → Automatic sensitivity adjustment (1) Turn the power ON. * Before turning the power ON, check again to verify that the connections are correct. Use care because the outputs are not equipped with short-circuit protection circuits. (2) The TEACH mode is established when the power is turned ON. * When in the TEACH mode, verify that nothing is blocking the light beam. (3) Perform standard operation (see section 6 (2) "Functions"). Switch B : Automatic sensitivity adjustment setting * Because the product has been adjusted to detect wafers which are nearly transparent, an false output could occur if the product Switch A : Output operation, setting (factory setting) is subjected to an impact shock or vibration while the sensor is moving or stationary. Moreover, a malfunction could occur if the comb's tip is touched by the wafer, or by a finger. If the comb is touched in this manner, the TEACH operation must be repeated (see section 6 (2) "Functions"). (2) Functions * If the comb becomes damaged, replace it as described in section 8 "Maintenance and Inspection". Power ON and TEACH operation ●...
- Page 3 MAINTENANCE AND INSPECTION Time chart ● After replacing a damaged comb, be sure to perform the automatic sensitivity adjustment. See section 6-1 "Switches " for the automatic sensitivity adjustment Power ON Check the light is blocked normally. Open range procedure. Light * Although the combs are detachable, use care when detaching them. All channels Operation Operation received Moreover, do not interchange the comb positions. output range range Light blocked Detaching a comb Attaching a comb 1sec Light emission inhibit input Re-teaching range 1sec Output inhibit input Teaching occurs at power ON and at the light emission inhibit input. If teaching cannot be performed or a sensor malfunction is detected ① Press the comb locking levers ② After properly orienting the comb, for some reason, the error output turns ON, and the error channel's inward then pull upward to press it in until a latching sound output turns ON/OFF repeatedly. remove the comb.
- Page 4 DIMENSIONS （Units：mm） ASW-SG85F 形式 P(Pitch) N(Channel) W(Width) ASW-SG85F-Y05 ASW-SG85F 168.65 160.55 158.75 ASW-SG86F ASW-SG85F-Y05 6.35 4.55 ASW-SG86F-Y05 ASW-SG86F 1(optical axis width) 166.9 165.1 optical axis ASW-SG86F-Y05 center position [The dimensions shown in these drawings apply to the bottom end(※2), not the protrusion end(※1)of the combs]...