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Related Manuals for Brooks Instrument GT1000 Series
Summary of Contents for Brooks Instrument GT1000 Series
- Page 1 Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Brooks GT1000 ® Industrial Glass Tube Variable Area Flowmeter Model GT1024 Model GT1020...
- Page 2 Read before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. These products must be properly installed, operated and maintained to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, operating and maintaining Brooks Instrument products.
- Page 3 Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 WARNING WARNING GLASS TUBE EXPLOSION HAZARD Protective sleeve must remain over glass tube. GLASS TUBE (Meter sizes 7 - 13 only) EXPLOSION Fasten meter windows securely. Failure to comply could result in serious personal HAZARD injury or property damage.
- Page 4 We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
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Page 5: Table Of Contents
Contents Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Paragraph Page Number Number Section 1 Introduction Description .............................. 1 Principle of Operation ..........................1 Specifications ..............................2 Optional Equipment - Alarms & Valves ....................6 Section 2 Installation General .............................. - Page 6 Contents Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Figures Figure Page Number Number Principle of Operation ..........................1 Cross-Section - GT1000 Flow Tubes with Rib Guides ................2 GT1000 Floats (Descriptions refer to floats used in the same size tube)) ..........2 GT1000 Family: NPT, Flanged and w/AlarmOptions ................
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Page 7: Section 1 Introduction
Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 1-1 Description The Brooks GT1000 combines ruggedness and simplicity in design ® to provide a versatile glass tube flowmeter suitable for a wide range of applications. -
Page 8: Specifications
Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Figure 1-2 Cross-Section - GT1000 Flow Tubes with Rib Guides Figure 1-3 GT1000 Floats (Descriptions refer to floats used in the same size tube) 1-3 Specifications... - Page 9 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Table 1-1 Specifications - GT1000 Capacities and Pressure Drops See Capacities and Pressure Drop Tables Flow Accuracy Standard: ±2% Full Scale, Class 2.5 acc VDI/VDE Optional: ±1% Full Scale, Class 1.6 acc VDI/VDE...
- Page 10 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Table 1-3 Capacities and Pressure Drop Meter Sizes 2 & 6: Spherical Floats Flow Rate TUBE FLOAT cc/min. Inches WC slpm m3/nh Inches WC GLASS 0.42...
- Page 11 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Table 1-5 Capacities and Pressure Drop Meter Sizes 2 thru 13: 127mm, 200mm, 250mm Scale, Rib Guided Tubes, Alarm Floats Flow Rate Pressure Drop V. I. C.**...
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Page 12: Optional Equipment - Alarms & Valves
Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 1-4 Optional Equipment - Alarms & Valves GT1000 Alarm Contacts Meter Sizes 7 to 13 The Brooks reed switch alarm is a normally open, latching switch used in conjunction with the GT1000 glass tube flow meter for signaling high and/or low flow or a deviation from a flow setting. - Page 13 The 863Z106AAA Single and 863Z107AAA Dual Reed Switch Alarms used on GT1000 flow meters are classified as “Simple Apparatus” when used in Intrinsically Safe circuits and when installed in accordance with Brooks Instrument installation drawing No. 981Y024 They comply with the requirements of EN60079-11:2012 clause 5.7 – Simple apparatus ‘Simple Apparatus’, and are not considered as a potential source of ignition for an...
- Page 14 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Connections Flanged Connections Alarm Options Figure 1-4 GT1000 Family: NPT, Flanged and w/Alarm Options...
- Page 15 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Inductive Alarms, Alarm Contacts Meter Sizes 2 and 6 Inductive coils for high and/or low flow alarm may be mounted to the instrument to create a highly sensitive, stable and accurate device for signaling high or low flows or deviations from a controlled flow.
- Page 16 Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Figure 1-5 Alarm Switch(es) for GT1000 Sizes 7 - 13...
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Page 17: Dimensions And Specs, Intrinsically Safe Switch Isolators
Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Figure 1-6 Dimensions and Specs, Intrinsically Safe Switch Isolators. -
Page 18: Alarm Wiring Diagram, Reed Switch & Inductive Alarm With Agency Approved Power Supply/Relay
Section 1 Introduction Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 981Y024 Rev A Figure 1-7 Alarm Wiring Diagram, Reed Switch & Inductive Alarm with Agency Approved Power Supply/Relay Isolator and Alarm Wiring Diagram, Reed Switch with Customer Supplied Barrier... -
Page 19: Section 2 Installation
If the packing case is damaged, the local carrier should be notified at once regarding his liability. A report should be submitted to the nearest Brooks Instrument location listed on the Global Service Network page on our website: BrooksInstrument.com/GlobalSupportCenters... -
Page 20: Transit Precautions
Section 2 Intallation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 2-5 Transit Precautions To safeguard against damage during transit, transport the instrument to the installation site in the same container used for transportation from the factory if circumstances permit. -
Page 21: Typical Flowmeter Piping Configuration
Section 2 Installation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 HORIZONTAL VERTICAL LINE LINE FLOWMETER FLOWMETER A - Inlet Valve B - Outlet Valve C - Bypass Valve D - Control Valve E - Drain Valve Figure 2-1 Typical Flowmeter Piping Configuration 5. - Page 22 Section 2 Intallation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 ↑ 8" Holes 5/16" Dia. ↓ 1-5/8" ← → Figure 2-2 Drill Template for Front Panel Mounting for Meters Sizes 7, 8, 9 & 10.
- Page 23 Section 2 Installation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 3. Slide the metering tube up behind the plastic tube retainer until it clears the lower end fitting. Hold the inlet (lower) float stop in position when removing the tube.
- Page 24 Section 2 Intallation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
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Page 25: Section 3 Operation
Section 3 Operation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 3-1 Pre-Operational Check Prior to initial start-up and each time the flowmeter is reassembled, the scale alignment should be checked. If the reference line on the tube is aligned with the reference line on the scale, the flowmeter is ready for operation. -
Page 26: Typical Flowmeter Piping Configuration
Section 3 Operation Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 HORIZONTAL VERTICAL LINE LINE FLOWMETER FLOWMETER A - Inlet Valve B - Outlet Valve C - Bypass Valve D - Control Valve E - Drain Valve Figure 3-1 Typical Flowmeter Piping Configuration To initiate flow through a flowmeter using bypass piping, refer to Figure 3-1. -
Page 27: Section 4 Maintenance
Section 4 Maintenance Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 4-1 Overview... -
Page 28: Cleaning
Section 4 Maintenance Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 4-2 Cleaning The following procedure may be used for cleaning the tube, float and end fittings. 1. Remove the four screws securing the front window to the meter, then remove the front shield. -
Page 29: Section 5 Parts Assembly
Section 5 Parts Assembly Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 5-1 General See Figures 5-1 through 5-3 and Table 5-1 for parts assembly drawings and parts list. Ref. MR-1020-Z-038 Figure 5-1 GT1000, Sizes 2 and 6 Parts Assembly Drawing... -
Page 30: Gt1000, Sizes 7-10 Parts Assembly Drawing
Section 5 Parts Assembly Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Figure 5-2 GT1000, Sizes 7-10 Parts Assembly Drawing... -
Page 31: Gt1000, Sizes 12 And 13 Parts Assembly Drawing
Section 5 Parts Assembly Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Ref. MR-1020-Z-028 Figure 5-3 GT1000, Sizes 12 and 13 Parts Assembly Drawing... - Page 32 Section 5 Parts Assembly Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Table 5-1 Parts Assembly Item Identification Item # Description HOUSING TUBE BACKING INLET FTG INSERT OUTLET FTG INSERT O-RING (INSERT TO TUBE) INLET END FITTINGS...
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Page 33: Essential Instructions
Section A Essential Instructions Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Bulgarian Brooks Instrument Brooks Instrument. Brooks Instrument : (1) . (2) Brooks Instrument (PED) 0,5 bar (g) 25 mm 1" (inch), (PED). „ ”... - Page 34 P ed instalací si p e t te následující instrukce! Spole nost Brooks Instrument konstruuje, vyrábí a testuje tento produkt tak, aby splnil mnoho národních a mezinárodních standard . P ístroje musí být ádn nainstalovány, používány a udržovány tak, aby byl zajišt n jejich nep etržitý provoz v rámci normálních technických specifikací. Musíte dodržovat následující...
- Page 35 Section A Essential Instructions Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Dansk Grundlæggende vejledninger Læs disse før anvendelse! Brooks Instruments designer, fremstiller og afprøver sine produkter således, at de tilpasser sig både de indenrigs og internationale standarder. Disse udstyr bør installeres, bruges og repareres omhyggeligt, så...
- Page 36 Lees ze voordat u verder gaat! Brooks Instrument ontwerpt, produceert en test haar producten zodanig dat ze voldoen aan vele nationale en internationale normen. Deze producten moeten correct worden geïnstalleerd, bediend en onderhouden zodat ze binnen hun normale specificaties blijven werken.
- Page 37 Olulised juhised Enne kasutamist lugege hoolikalt läbi! Brooks Instrument konstrueerib, valmistab ja katsetab oma tooteid selliselt, et need vastaksid paljudele riiklikele ja rahvusvahelistele standarditele. Ainult nõuetekohane paigaldamine, kasutamine ja hooldamine tagab toodete katkematu talitluse tavaspetsifikatsiooni raames. Brooks Instrumenti toodete paigaldamisel, kasutamisel ja hooldamisel tuleb täita alljärgnevaid juhiseid ja integreerida need asjakohasesse ohutusprogrammi.
- Page 38 Perusohjeet Lue ensin ohjeet huolellisesti! Brooks Instrument suunnittelee, valmistaa ja testaa laitteensa vastaamaan useimpien kotimaisten ja kansainvälisten standardien vaatimuksia. Tuotteet tulee asentaa, käyttää ja huoltaa käyttöohjeiden mukaan jotta niiden toimivuus taataan. Brooks Instrumentin laitteide n asennuksessa, käytössä ja huollossa on noudatettava soveltuvia määräyksiä ja ohjeita, lisäksi mainitut ohjeet on huomioitava työsuojelun ohjeistuksessa.
- Page 39 AVERTISSEMENT: n’utilisez pas cet instrument au-delà des spécifications énumérées dans le manuel d’utilisation. Le non-respect de cet avertissement peut entraîner de graves blessures et / ou endommager l’équipement. • Si vous ne comprenez pas l’une des instructions, prenez contact avec un représentant de Brooks Instrument pour obtenir des explications. •...
- Page 40 Wichtige Anweisungen Bitte zuerst lesen! Brooks Instrument entwickelt, produziert und testet seine Produkte derart, dass sie viele nationale und internationale Standar ds erfüllen. Nur bei korrektem Einbau sowie richtiger Bedienung und Wartung dieser Produkte ist ein Betrieb unter Einhaltung der Standardvorgaben sichergestellt.
- Page 41 Section A Essential Instructions Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 Greek Brooks Instrument Brooks Instrument. ’ Brooks Instrument. : (1) . (2) Brooks Instrument. (PED) 0,5 bar (g) 25 mm (PED). PED. 2014/34/EU. Brooks Instrument 25 mm PED.
- Page 42 üzemeltetni és karbantartani ahhoz, hogy mindenképpen a normál m ködési tartományuknak megfelel en üzemelhessenek. Az alábbi utasításokat be kell tartani, és be kell építeni a munkavédelmi programba a Brooks Instrument termékeinek telepítése, üzemeltetése és karbantartása során.
- Page 43 Direttiva europea relativa alla compatibilità elettromagnetica (EMC) Le apparecchiature (elettriche/elettroniche) Brooks Instrument dispongono del marchio CE ed hanno superato positivamente i test per i requisiti di compatibilità elettromagnetica (Direttiva EMC 2014/30/EU). In ogni caso bisogna prestare particolare attenzione alla scelta dei cavi di segnale utilizzati per le apparecchiature con marchio CE.
- Page 44 Lai nodrošin tu šo izstr d jumu turpm ku darb bu atbilstoši noteiktajiem parametriem, tie ir pareizi j uzst da, j lieto un j apkopj. Uzst dot, lietojot „Brooks Instrument” izstr d jumus un veicot to apkopi, ir j iev ro šie nor d jumi un j iek auj tie j su droš bas programm .
- Page 45 SP JIMAS: nenaudokite šio prietaiso viršydami instrukcijoje ir eksploatacijos vadove nurodytus techninius duomenis. Nesilaikydami šio sp jimo galite sunkiai susižeisti ir (arba) sugadinti rang . Jei nesuprantate koki nors nurodym , kreipkit s „Brooks Instrument“ atstov , kad paaiškint . Paisykite vis sp jim , persp jim ir nurodym , pažym t ant gaminio arba pateikt su juo.
- Page 46 Produkty o wielko ci 25 mm lub 1 cala lub mniejsze podlegaj zaleceniom „Uznanej Praktyki In ynierskiej” (SEP). Europejska dyrektywa dotycz ca kompatybilno ci elektromagnetycznej (EMC) Urz dzenia elektryczne / elektroniczne firmy Brooks Instrument posiadaj ce oznaczenie CE, przesz y pozytywnie testy pod k tem spe niania przez nich wymogów kompatybilno ci elektromagnetycznej (Dyrektywa EMC 2014/30/EU).
- Page 47 Ler antes de proceder! A Brooks Instrument projecta, fabrica e testa os seus produtos de forma a satisfazer numerosas normas nacionais e internacionais. Estes equipamentos devem ser instalados, utilizados e mantidos de forma adequada, e devem funcionar dentro da sua gama de utilização. As instruções seguintes devem ser, durante a instalação, uso e/ou manutenção dos equipamentos da Brooks Instrument, apreendidas e integradas no plano de...
- Page 48 În m sura în care indica iile c r ii ma inii nu sunt suficient de l muritoare, lua i leg tura cu reprezentantul Brooks Instrument pentru clarificarea problemei.
- Page 49 Pre íta pred inštaláciou! Brooks Instrument svoje výrobky projektuje, vyrába a testuje takým spôsobom, aby tieto vyhoveli domácim aj medzinárodným normám. Tieto zariadenia je potrebné predpísaným spôsobom inštalova , prevádzkova a udržiava , na zabezpe enie ich spo ahlivej a normálnej prevádzky v celom pracovnom rozsahu.
- Page 50 Pred servisom morate odstraniti tlak v obdelovalni liniji. e potrebujete rezervne dele, zagotovite, da usposobljeno osebje uporablja rezervne dele, ki jih je odobrila družba Brooks Instrument. Neodobreni deli in postopki lahko vplivajo na u inkovitost delovanja izdelka ali ogrozijo varno upravljanje postopka.
- Page 51 ¡Léalos primero! El Brooks Instrument proyecta, fabrica y prueba sus productos de manera que éstos respondan a numerosas normas nacionales e internacionales. Dichas instalaciones deben ser emplazadas, operadas y mantenidas adecuadamente, para que puedan marchar de todas formas en conformidad con el alcance normal de funcionamiento.
- Page 52 Läs detta innan du fortsätter! Brooks Instrument konstruerar, tillverkar och testar sina produkter med syfte att uppfylla alla nationella och internationella standarder. Dessa produkter måste installeras på rätt sätt, handhas och underhållas för att de skall fungera kontinuerligt enligt deras normala specifikation. De följande anvisningarna bör följas och integreras till Ert säkerhetsprogram varje gång när Brooks Instruments produkter installeras, handhas och underhålls.
- Page 53 Installation and Operation Manual X-VA-GT1000-eng Part Number: 541B078AAG GT1000 Series April, 2018 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Page 54 Brooks Instrument can provide seminars and dedicated training to engineers, end users and maintenance persons. Please contact your nearest sales representative for more details. Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change without notice. TRADEMARKS Brooks is a trademark of Brooks Instrument, LLC All other trademarks are the property of their respective owners.