Brooks Instrument QUANTIM QmB IP40 Series Installation And Operation Manual
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Brooks Instrument QUANTIM QmB IP40 Series Installation And Operation Manual

Low flow coriolis precision mass flow measurement and control
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Installation and Operation Manual
X-CM-QmB-eng
Part Number: 541B029AHG
June, 2008
®
Brooks
QUANTIM
Precision Mass Flow Measurement and Control
IP65XP
Explosion Proof
Configuration
®
Low Flow Coriolis
NEMA1 / IP40
General Purpose
Configuration
"QUANTIM Coriolis mass flow controllers
enable precision measurement and control with
maximum flexibility and lowest overall cost of ownership."
QmB Series IP40, IP65, IP65XP
NEMA 4X / IP65
Weather Proof
Configuration

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Summary of Contents for Brooks Instrument QUANTIM QmB IP40 Series

  • Page 1 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 ® ® Brooks QUANTIM Low Flow Coriolis Precision Mass Flow Measurement and Control NEMA1 / IP40 General Purpose Configuration NEMA 4X / IP65 Weather Proof Configuration IP65XP Explosion Proof...
  • Page 2 Essential Instructions Read this page before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use and maintain them to ensure they continue to operate within their normal specifications.
  • Page 3 We recommend that you read this manual in its entirety. Should you require any additional information concerning Brooks products and services, please contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www.BrooksInstrument.com Yours sincerely, Brooks Instrument...
  • Page 4 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Quick Start Instructions IP40 - For Liquid Service Horizontal Mounting Vertical Mounting QS-1...
  • Page 5 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Quick Start Instructions IP40 - For Gas Service QS-2...
  • Page 6 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Quick Start Instructions IP65 QS-3...
  • Page 7 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Quick Start Instructions IP65XP QS-4...

  • Page 8: Quick Start Instructions For Connecting Hart On 4-20 Mamp I/O

    Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 ® Quick Start Instructions for Connecting HART on 4-20 mAmp I/O Refer to the X-Qm-HART Installation and Operation Manuals for complete wiring of a Brooks QUANTIM for HART interface.
  • Page 9 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 *Proper wiring of a Brooks QUANTIM Explosion Proof NEMA 4X / IP65XP Quick Start Instructions for Connecting Alarm Output Alarm Output Option 1 - Relay Alarm Output Option 2 - TTL QS-6...
  • Page 10 Installation and Operation Manual X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK QS-7...

  • Page 11: Table Of Contents

    Installation and Operation Manual Contents X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Section Page Number Number Quick Start Instructions Quick Start Instructions NEMA 1 / IP40 - For Liquid Service ............QS-1 Quick Start Instructions NEMA 1 / IP40 - For Gas Service ............QS-2 Quick Start Instructions NEMA 4X / IP65 ..................
  • Page 12 Installation and Operation Manual Contents X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figures Figure Page Number Number 2-1 Flow Direction Through the QUANTIM, as Indicated by the Arrow Engraved on the Meter/Controller Body ........................2-4 2-2 Horizontal Inverted Installation ......................2-5 2-3 Horizontal Right Side Up Installation ....................

  • Page 13: Section 1 Introduction

    Appendices Back Cover Warranty, Local Sales/Service Contact Information The Quality System at Brooks Instrument conforms to the quality standards set forth in ISO 9001. This instruction manual is intended to provide the user with all the information necessary to install, operate and maintain the Brooks QUANTIM Mass Flow Meters and Controllers.
  • Page 14 Installation and Operation Manual Section 1 Introduction X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 THIS PAGE WAS INTENTIONALLY LEFT BLANK...

  • Page 15: Section 2 Installation

    If the packing case is damaged, the local carrier should be notified at once regarding their liability. A report should be submitted to your nearest Product Service Department. Brooks Instrument 407 W. Vine Street P.O. Box 903 Hatfield, PA 19440 USA...

  • Page 16: Return Shipment

    This documentation is required before any Brooks personnel can begin processing the equipment. Copies of the forms can be obtained from any Brooks Instrument agent or on-line at www.brooksinstrument.com listed under the Service button...

  • Page 17: Mechanical Installation

    Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Prior to installation: a. Verify that tube fittings match the fitting type and size supplied with your QUANTIM instrument. b. Make certain that all piping and fittings are clean and free of obstructions for the instrument and filter.

  • Page 18: Process Mounting

    Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 2-8 Process Mounting The Brooks QUANTIM will function in any orientation if the Coriolis sensor and the control valve remain filled with process fluid. Entrapped gas in a liquid application and entrapped liquid in a gas application should be prevented as it may disturb the Coriolis sensor and the control valve.
  • Page 19 Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Horizontal Mounting If installing the Brooks QUANTIM in a horizontal orientation, liquids should flow in the direction of the flow arrow. Situations of entrapped gas in the liquid process should be avoided.

  • Page 20: Electrical Interfacing

    Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Vertical Mounting If the Brooks QUANTIM is installed in a vertical orientation, for use in a liquid application liquid should flow upwards through the instrument to help minimize errors due to entrapped gas (See Figure 2-4).
  • Page 21 Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Power Supply (Pin 5 and Pin 9) Both Mass Flow Meter and Controller models are connected via Pins 5 (+14 to +27 Vdc) and 9 (power supply common) on the customer connector.
  • Page 22 Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure 2-5 Proper Wiring of a Brooks QmB IP65 NEMA 4X Alarm Output Option 1 - Relay Alarm Output Option 2 - TTL Figure 2-6 Alarm Output Wiring Options...

  • Page 23: Interconnection With Peripheral Equipment

    QmB Series IP40, IP65, IP65XP June, 2008 2-10 Interconnection with Peripheral Equipment QUANTIM Meter/Controller and Brooks Instrument Model 0152/4 interconnection. The following cables are available for connection of the QUANTIM Mass Flow Meter/Controller to the Brooks Microprocessor Control & Read-out Unit: Model # 0152 and 0154 Length: 3ft (1m);...
  • Page 24 Installation and Operation Manual Section 2 Installation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure 2-7 Wire Color Codes for 'D' Connector Assembly 2-10...

  • Page 25: Section 3 Operation

    This condition can only be cleared by cycling power to the instrument. If the issue persists, call the QUANTIM Helpdesk at Brooks Instrument. Customer Service The QUANTIM Helpdesk is available to assist with start-up if you experience issues you cannot solve on your own.

  • Page 26: Zero Adjustment

    Installation and Operation Manual Section 3 Operation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 3-2 Zero Adjustment After the Brooks QUANTIM has been fully installed, you must perform the zeroing procedure. This procedure ensures that the instrument responds properly to zero flow condition and sets a baseline for flow.
  • Page 27 Installation and Operation Manual Section 3 Operation X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Zero Procedure 1. Prepare the instrument for zeroing: a. Install the instrument according to the instructions in this manual. b. Power-up sequence. Isolate device from flow pressure when applying power.

  • Page 28: Calibration Procedure

    QmB Series IP40, IP65, IP65XP June, 2008 3-3 Calibration Procedure QUANTIM calibration is not described in this manual. If your QUANTIM requires calibration, please contact one of the Brooks Instrument locations for technical assistance (See Back Cover for Contact Information).

  • Page 29: Section 4 Maintenance

    Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 4-1 General There are no routine maintenance procedures required to keep the QUANTIM device in good operating condition. It is however, very important to keep the fluid entering the QUANTIM clean, and as a result periodic replacement of the inlet guard filter is recommended at a frequency determined by the cleanliness of the fluid.

  • Page 30: Troubleshooting

    Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 4-2 Troubleshooting System Checks QUANTIM Flow Meters and Controllers are typically used as a critical component in fluid systems. These systems can be complex in nature and therefore isolating a malfunction has to be done with a system perspective.
  • Page 31 Pressure drop or inlet pressure Adjust pressure to original can cause diagnostic alarm deviates form calibrated values. specifications. Valve out of adjustment. Contact Brooks Instrument. Unstable inlet pressure. Check external pressure regulator. Defective PC board. Contact Brooks Instrument. Valves are tuned digitally and Operate QUANTIM at specified mechanically for a particular ΔP.
  • Page 32 Chemical deposits. Institute regular PM back flushing. Poor filtration of process fluid. Install proper filtration. Valve out of adjustment Contact Brooks Instrument. (applicable to Controller). Valve out of adjustment Valve guide spring failure Contact Brooks Instrument. (applicable to Controller).
  • Page 33 Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Bench Troubleshooting QUANTIM Bench Testing (Refer to Figure 4-1) 1. Establish the proper electrical connection between the QUANTIM MFC/MFM. Don not connect the device to a fluid source yet. a.
  • Page 34 6. If the QUANTIM is functioning correctly, the problem may lie elsewhere in the flow system. Re-verify the installation as well as the upstream/downstream fluid system configuration. 7. Please contact Brooks Instrument for further assistance in troubleshooting. Refer to the back cover of this manual for contact information.
  • Page 35 Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 4-3 External Valve Service Valve Disassembly The numbers in () refer to the partsin the exploded view diagram Figure 4-2. 1. Remove valve nut, item (10). 2.
  • Page 36 10. Install the vavle nut, item(10) hand tight (snug). 11. Pressure and leak test to local standards. Note: Standard Brooks Instrument pressure test is 1.5 times the design pressure marked on the valve and a helium leak test at 1 x10 bar .cc/s...
  • Page 37 Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure 4-2 Exploded Diagram of Valve Assembly Figure 4-4 Valve Torque Pattern...
  • Page 38 Installation and Operation Manual Section 4 Maintenance X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 4-10...

  • Page 39: Section 5 Specifications

    Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 SPECIFICATIONS Performance Specifications: Flow Liquid Flow Specifications, Metric Units Minimum Maximum Nominal Flow Minimum Full Measurable Flow Rate Rate Scale Flow QUANTIM Product QUANTIM Type...
  • Page 40 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Gas Flow Limits Air, 70 F (21 C), 14.5 psi (1 bar) pressure drop 100,000 Size 4 Meter Size 4 Controller 10,000 Size 3 Meter Size 3 Controller Size 2 Meter...
  • Page 41 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Repeatability ± 0.05% or ± [0.5 x (zero stability/flowrate) x 100]% of rate whichever is greater Device Leak Integrity: Elastomer Sealed Device:Outboard 1 x 10 atm.
  • Page 42 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Pressure Drop Air @ 500 psi Inlet Pressure 100.0 10.0 Tube Size 4 Tube Size 3 Tube Size 2 1,000 10,000 100,000 Mass Flow (sccm) Density Range:...
  • Page 43 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Physical Specifications Materials of construction: Process Wetted: 316L, 316L VAR, High Alloy Ferritic Stainless and 17-7PH Optional: Hastelloy sensor tube. Process Seals: ®...
  • Page 44 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Power Requirements: Voltage: +14 to 27 Vdc. Nominal Current: Controller: 300 mA to 400 mA Meter: 100 mA to 150 mA Maximum Current: Controller: 715 mA @ 14 Vdc Meter: 470 mA @ 14 Vdc Maximum Power:...
  • Page 45 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Certifications and Approvals IP40 Series Non Incendive/ Non Sparking United States and Canada- UL Recognized E73889, Vol. 3, Sect. 3. Non Incendive , Class I, Division 2, Groups A, B, C and D; T4 Per UL 1604, UL 508 and CSA 22.2 No.
  • Page 46 Installation and Operation Manual Section 5 Specifications X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Certifications and Approvals IP65XP Series Explosion-proof/ Flame-proof United States and Canada- UL Recognized E73889, Vol. 1, Sect. 21. Explosion-proof , Class I, Division 1, Groups C and D; Dust Ignition-proof, Class II, Division 1 Groups E, F, and G;...
  • Page 47 Installation and Operation Manual Appendix A Dimensions X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure A-1 Dimensional Drawing QmB IP40 Downported...
  • Page 48 Installation and Operation Manual Appendix A Dimensions X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure A-2 Dimensional Drawing QmB IP40 Figure A-3 D-Connector Electrical Pin Connections Figure A-4 Lay-In Dimensions Integral and Remote Valves...
  • Page 49 Installation and Operation Manual Appendix A Dimensions X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure A-5 Dimensional Drawing QmB IP40 with Remote Valve Figure A-6 Dimensional Drawing QmB IP65...
  • Page 50 Installation and Operation Manual Appendix A Dimensions X-CM-QmB-eng Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Figure A-7 Dimensional Drawing QmB IP65XP...
  • Page 51 CE mærkning af Masse Flow udstyr Dato Januar-2000. Brooks Instrument har gennemført CE mærkning af elektronisk udstyr med succes, i henhold til regulativet om elektrisk støj (EMC direktivet 89/336/EEC). Der skal dog gøres opmærksom på benyttelsen af signalkabler i forbindelse med CE mærkede udstyr.
  • Page 52 Appendix B X-CM-QmB-eng CE Certification Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Español Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A. Asunto Addendum al Manual de Instrucciones. Referencia Certificación CE de los Equipos de Caudal Másico Fecha Enero-2000.
  • Page 53 Installation and Operation Manual Appendix B X-CM-QmB-eng CE Certification Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 English Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A. Subject Addendum to the Instruction Manual. Reference CE certification of Mass Flow Equipment Date January-2000.
  • Page 54 : Januari 2000. Dames en heren, Alle CE gemarkeerde elektrische en elektronische produkten van Brooks Instrument zijn met succes getest en voldoen aan de wetgeving voor Electro Magnetische Compatibiliteit (EMC wetgeving volgens 89/336/EEC). Speciale aandacht is echter vereist wanneer de signaalkabel gekozen wordt voor gebruik met CE gemarkeerde produkten.
  • Page 55 Utførelse av signalkabel og tilhørende plugger: · Brooks Instrument tilbyr levert med utstyret egnet kabel som møter de krav som stilles til CE-sertifisering. · Dersom kunden selv velger kabel, må kabel med fullstendig, 100% skjerming av lederene benyttes.
  • Page 56 Installation and Operation Manual Appendix B X-CM-QmB-eng CE Certification Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 Suomi Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A. Asia : Lisäys Käyttöohjeisiin Viite : Massamäärämittareiden CE sertifiointi Päivämäärä...
  • Page 57 Part Number: 541B029AHG QmB Series IP40, IP65, IP65XP June, 2008 TRADEMARKS Brooks ..............Brooks Instrument, LLC Brooks Service Tool ..........Brooks Instrument, LLC Emerson ..............Emerson Electric Co. QUANTIM ............Brooks Instrument, LLC HART ..........HART Communications Foundation Hastelloy ..............Haynes International Kalrez ..............
  • Page 58 Seller. BROOKS LOCAL AND WORLDWIDE SUPPORT Brooks Instrument provides sales and service facilities around the world, ensuring quick delivery from local stock, timely repairs and local based sales and service facilities.

This manual is also suitable for:

Quantim qmb ip65 seriesQuantim qmb ip65xp series

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