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CONVERSION
CONVERSION
INSTALLATION & OPERATION MANUAL
AGCO MY98-20
AGCO MY98-20
TO
TO
JD 6/700F/FD
JD 6/700F/FD
09040116b
HEADSIGHT.COM | 574.546.5022

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Summary of Contents for Headsight AGCO MY98-20

  • Page 1 CONVERSION CONVERSION INSTALLATION & OPERATION MANUAL AGCO MY98-20 AGCO MY98-20 JD 6/700F/FD JD 6/700F/FD 09040116b HEADSIGHT.COM | 574.546.5022...
  • Page 3 This icon designates an important instruction. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight.com. Disclaimers HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight, Inc.
  • Page 4: Table Of Contents

    Table of Contents Installation�������������������������������������������������������������������������������� Header Adapter Harness Mounting ��������������������������������������������������������������02 Insight Box Power Wire ������������������������������������������������������������������������03 ® Draper Speed Kit, 600FD Only �������������������������������������������������������������������04 Hydraflex Cab Controller System - '98-'06 Combines Only ����������������������������������������05 CabController ��������������������������������������������������������������������������� CabHarness ����������������������������������������������������������������������������� FeederHarness��������������������������������������������������������������������������� Calibration�������������������������������������������������������������������������������� Setup Insight ������������������������������������������������������������������������������06 ® Calibrate Insight ��������������������������������������������������������������������������������06 StandardCalibration ���������������������������������������������������������������������...
  • Page 5 CombineDiagnostics � ��������������������������������������������������������������������� Diagnostics�������������������������������������������������������������������������������� Troubleshooting Overview �����������������������������������������������������������������������23 Troubleshooting—Sensors and Harnesses ���������������������������������������������������������24 Troubleshooting by Symptom ������������������������������������������������������������������� Troubleshooting by Insight Error Codes ���������������������������������������������������������29 ® Schematics �������������������������������������������������������������������������������� Platform Adapter Harness, MY07 & Up (Most) ���������������������������������������������������36 Platform Adapter harness, MY98-02 �������������������������������������������������������������37 Cab Adapter, MY98-06, Typ. ���������������������������������������������������������������������38 Parts��������������������������������������������������������������������������������������...
  • Page 6 This Page Is Intentionally Left Blank...
  • Page 7: Installation

    Installation Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Set combine parking brake. 4. Turn off combine and remove key from ignition. 5.
  • Page 8: Header Adapter Harness Mounting

    Header Adapter Harness Mounting 1. Install Insight box at rear of header within reach of feederhouse electrical connection on combine and mark mounting hole locations. 2. Secure box to header. • Drill mounting holes using ¼” drill bit • Use provided tie straps or ¼” bolts •...
  • Page 9: Insight ® Box Power Wire

    Insight Box Power Wire ® MF 95xx & CH 5xx Models 1. No power wire is needed. 2. Connect Y520 to Y521 on main Insight harness on header. MF 9x95, CH 6x0B, GL Rx6-S88 Models 1. Use PFI-AGS7-P & HT9313 or HT9312 2.
  • Page 10: Draper Speed Kit, 600Fd Only

    Draper Speed Kit, 600FD Only 1. Install the Draper Speed kit assembly as per instructions 09040117 included with kit. The instructions vary by combine, but the installation is similar in all cases. • Install all Cab and feeder components as per instructions 09040117 •...
  • Page 11: Hydraflex Cab Controller System - '98-'06 Combines Only

    Hydraflex Cab Controller System - '98-'06 Combines Only Combines equipped to operate a AGCO Dynaflex (925x) type head should not need this kit installed. If your combine (S series Gleaner) does not display flex pressure, please install the appropriate AGCO gauge kit as per a 9250 header. Cab Controller 1.
  • Page 12: Calibration

    Calibration Setup Insight ® These steps must be performed the first time the Insight box is powered up and each time it is reset. They do not need to be redone each time the Insight box is calibrated. Read the Insight Overview section for basic information about how to use the Insight box. 1.
  • Page 13: Combine Calibration

    Combine Calibration A full combine calibration must be completed on new installations or if a component of the header control system is changed on the combine. See combine operators manual for details. AGCO MY2009-Up, Except Rxx and Sxx Header Setup 1.
  • Page 14: AgcoMy2003-2008All,AndRxx&Sxx

    AGCO MY2003-2008 All, and Rxx & Sxx 1. With Insight calibrated, park on level ground. ® 2. Disengage header control and header clutch. 3. Increase engine speed to above 2200rpm. 4. Press and hold button until the following LEDs flash. •...
  • Page 15: Agco 'F6' My1998-2002

    AGCO 'F6' MY1998-2002 1. With Insight calibrated, park on level ground. ® 2. Disengage header control and header clutch. 3. Raise header to maximum position. 4. Press and hold hidden button under the C of ControL until the LED starts flashing. 5.
  • Page 16: Settings

    All - Hydraulic Accumulator Headsight recommends replacing the ¼ turn OEM valve with a multiple ® turn valve for improved tuning capability. Contact Headsight. 1. Find the accumulator • It is located either on the front axle or on right side of combine near the hydraulic valve stack.
  • Page 17: AgcoMy2009-Up,ExceptRxxAndSxx

    AGCO MY2009 - Up, Except Rxx and Sxx Header Drop/Raise Rates 1. Press 2. Adjust Max Up PWM for 5-6 seconds from full down to full up. 3. Adjust Max Down PWM for 8-10 seconds from full up to full down. 4.
  • Page 18: AgcoMy1998-2008All,RxxAndSxx

    Headsight recommends updating the OEM Raise & Lower valves with PWM ® valves and controls for better operation with ALL heads. Contact Headsight and ask about our AGCO Flow Rate kits. May not apply to some models. Drop Rate 1. Use the adjustment bolt on lower valve of hydraulic valve stack on right-hand side of combine.
  • Page 19 Tilt Gain Adjustment (MY1998-2002 Only) This procedure is rarely needed, but is described here for reference. These instructions only apply to MY1998-2002 machines. Set tilt gain as high as possible without causing tilt ‘hunting’. 2. Press and hold both hidden “C” and “L” of ControL for 3 seconds.
  • Page 20: Insight ® Settings

    Insight Settings ® Tilt Sensitivity If the head is too jumpy from side to side – decrease sensitivity. If you would like the head to be more responsive – increase sensitivity. To change this setting go to >>Settings>>Tilt Sensitivity in the Insight™ box. The range is from 5 to 95 with a default setting of 50. Tilt Balance If the head is consistently running higher on one end than the other, Tilt Balance manually tweaks the combine height inputs to level it out.
  • Page 21: Operation

    Operation After calibrating Insight and combine, operate the Headsight system exactly like you would use an AGCO system. Enabling Height Control AGCO 2009 - Up, Except Rxx and Sxx 1. Turn on separator and header clutches. 2. Using the Select Switch, select auto header height mode.
  • Page 22: Agco1998-2008,RxxAndSxx

    AGCO 1998 - 2008, Rxx and Sxx 1. Turn on separator and header clutches. 2. Enable auto header height and auto header tilt modes. • And (MY 2003 - 2008 ) 3. Enable auto header height and auto header tilt modes. •...
  • Page 23: Overview

    Overview Insight Navigation ® How to Navigate When in a menu (selection arrow appears to left side) • Enter: chooses the selected menu choice • Esc: backs up one menu level • Up: moves up within the menu choices displayed •...
  • Page 24: ToDefaults

    To reset all settings hold Updating Insight Software with USB Drive ® Updating software may cause the Foresight option to be disabled. If you have purchased Foresight, contact Headsight before updating software. 1. You will need: • USB drive •...
  • Page 25: Advanced Information

    Advanced Information Theory of Operation A review of the following points will help the service technician to understand the complete system, which will help diagnose specific problems. 1. Each sensor returns a variable voltage depending on header height. • High header height = high voltage (approximately 4 volts) •...
  • Page 26: Reading Voltages

    Reading Voltages Before you Start The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine. Sensor voltage = Insight box output voltage = Insight box input voltage Combine sensor input Insight box scales voltages received to what combine...
  • Page 27: Box:OutputVoltages

    On the Insight Box : Output Voltages ® 1. From main menu, go to >> Diagnostics>>Detailed Pressure/aux Sensor Diagnostics>> (parameter of Interest).  Left Height Output • Center Height Out Shows actual voltage being sent to the combine. • Right Height Output Available selections depend on combine model 2.
  • Page 28: CombineDiagnostics

    Combine Diagnostics AGCO MY2009 - Up 1. Press Misc then 2. Select VMM 4 or VMM 3 depending on your machine. • The header height left and right pots should read 4 . 0 V head up, and about 1 . 5 V head down—never below 0 .
  • Page 29: Diagnostics

    Diagnostics Before working on combine or under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Set combine parking brake. 4. Turn off combine and remove key from ignition. 5.
  • Page 30: Troubleshooting-Sensors And Harnesses

    All of the above are correct Harness & combine connections pass test. If you have a Headsight Sensor tester, Verify sensor is connected to extension If sensor cannot be adjusted to achieve use it to test the sensor. For all other:...
  • Page 31: Troubleshooting By Symptom

    Troubleshooting by Symptom Nearly every problem with the header control system may be resolved by one of the following simple steps: • Make sure each sensor meets basic requirements discussed in Advanced Info section • Properly calibrate Insight box • Properly calibrate combine AHHC (“Header Cal”) •...
  • Page 32 Cannot operate head low enough Calibration not properly completed Perform Insight and Combine calibration on flat level surface Special software needed Contact Headsight regarding optional products Foresight and/or Feathersight Header dives to ground and recovers Lower Rate set too High See Combine Specific Settings...
  • Page 33 Lateral Tilt Diagnostics Height works but not Tilt Increase Tilt Sensitivity. >>Setup>>Tilt Sensitivity Increase Tilt sensitivity Rare combine problem Call Headsight to increase Max Combine Tilt. Head rocks back and forth Tilt Sensitivity too high Adjust sensitivity in combine >>Setup>>Tilt Sensitivity...
  • Page 34 Insight box isolate problem – screen will regain contrast when faulty sensor is disconnected. (Reversed polarity to hall-effect sensors may cause this symptom) Correct short in wiring Insight will need reset after correction of wiring short Control box failure Contact Headsight...
  • Page 35: Troubleshooting By Insight

    Sensor failure See sensor troubleshooting instructions Contact Headsight Control box /wiring failure Incorrect number of sensors selected Go to >>Setup>>System Select and in setup choose the correct number of sensors Left sensor detected but not expected...
  • Page 36 See sensor troubleshooting Sensor failure instructions Control box /wiring failure Contact Headsight Incorrect number of sensors selected Go to >>Setup>>System Select and in setup choose the correct number of sensors Left Center sensor detected but not...
  • Page 37 Sensor failure See sensor troubleshooting instructions Control box /wiring failure Contact Headsight Incorrect number of sensors selected Go to >>Setup>>System Select and in setup choose the correct number of sensors Center sensor detected but not...
  • Page 38 See sensor troubleshooting Sensor failure instructions Control box /wiring failure Contact Headsight Incorrect number of sensors selected Go to >>Setup>>System Select and in setup choose the correct number of sensors Right Center sensor detected but not...
  • Page 39 See sensor troubleshooting Sensor failure instructions Control box /wiring failure Contact Headsight Incorrect number of sensors selected Go to >>Setup>>System Select and in setup choose the correct number of sensors Right sensor detected but not...
  • Page 40 Turn the Tilt sensitivity knob in the cab to Maximum CW. Read under Tilt Sensitivity greater than >>Diagnostics>>Detailed Diag.>>Tilt Sens In, on the Insight box Reading between . Call Headsight for instructions Reading > V, Combine problem- Check wiring on combine...
  • Page 41: Schematics

    Schematics The Insight Harness schematic is the main harnesses used for all applications in this manual, each uses one of the following valve harnesses depending on your steering device. The following schematics are provided for troubleshooting and installation purposes only. Unauthorized uses, such as using them to replicate harnesses for resale, are strictly prohibited under copyright law.
  • Page 42: Platform Adapter Harness, My07 & Up (Most)

    Platform Adapter Harness, MY07 & Up (Most)
  • Page 43: Platform Adapter Harness, My98-02

    Platform Adapter harness, MY98-02...
  • Page 44: Cab Adapter, My98-06, Typ

    Cab Adapter, MY98-06, Typ.
  • Page 45: Parts

    Parts Insight and Harness - MY98-06 ITEM QTY. PART NUMBER DESCRIPTION QP0-AGF6-31Q Adapter Header Harness HT9806 -CAB Adapter Cab Harness HT9811-FH Adapter Feeder Harness HT9301 Power Adapter, < ‘12 HT9302 Power Adapter, ‘13< HT9993 Cab Controller HT2259 Quick Coupler Safety Clip Insight Insight...
  • Page 46: Insight And Harness - My2007 & Up

    Insight and Harness - MY2007 & Up ITEM QTY. PART NUMBER DESCRIPTION HT9814-HDR Adapter Header Harness HT2259 Quick Coupler Safety Clip Insight Insight...
  • Page 47: Statement Of Limited

    • Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be returned to Headsight, Inc. for inspection.
  • Page 48 574.546.5022 • 574.546.5760 4845 3B Rd • Bremen, IN 46506 info@headsight.com www.headsight.com...

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