Pepperl+Fuchs Barcon PPC Operating Instructions Manual
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Pepperl+Fuchs Barcon PPC Operating Instructions Manual

Pepperl+Fuchs Barcon PPC Operating Instructions Manual

Pressure transmitter
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BA 201O/98/en/07.01
Software version 1.0
52011571
Barcon Pressure Transmitter
Barcon PPC (HART)
Barcon LHC (HART)
Operating instructions
1
+
Damping
Zero
Span
2
3
on
off
Display
–

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Summary of Contents for Pepperl+Fuchs Barcon PPC

  • Page 1 Barcon Pressure Transmitter BA 201O/98/en/07.01 Software version 1.0 52011571 Barcon PPC (HART) Barcon LHC (HART) Operating instructions Damping Zero Span Display –...
  • Page 2 Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.", including the supplementary clause "Extended reservation of title". We at Pepperl+Fuchs recognise a duty to make a contribution to the future. For this reason, this printed matter is produced on paper bleached without the use of chlorine.

  • Page 3: Short Operating Instructions

    Barcon LHC/PPC (HART) Short operating instructions Short operating instructions Damping Zero Span Remote operation Local operation via HART protocol with digital display Display – Operation: Commissioning on site: Operation: Commissioning with remote communication: • Function of the display • Sect. 4.1 •...

  • Page 4: Software History

    Barcon LHC/PPC (HART) Software history Software history Changes in Valid operating Device and Software version Software revision operating instructions (BA) Software No. instructions 07.01 8010 – –...

  • Page 5: Table Of Contents

    Barcon LHC/PPC (HART) Table of contents Table of contents Short operating instructions ..3 Commissioning ....25 On-site commissioning ....25 Software history .

  • Page 6: Notes On Safety

    Barcon LHC/PPC (HART) Notes on safety Notes on safety Approved usage The Barcon is a pressure transmitter for measuring gauge or absolute pressure depending on the version. Mounting, The Barcon has been designed to operate safely in accordance with current technical, commissioning, safety and EU standards.

  • Page 7: Safety Conventions

    Barcon LHC/PPC (HART) Safety conventions Safety conventions In order to highlight safety-relevant or alternative operating procedures in the manual, the following conventions have been used, each indicated by a corresponding icon in the margin. Safety conventions Symbol Meaning Note! A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned Note! Caution!

  • Page 8: Introduction

    Barcon LHC/PPC (HART) Introduction Introduction Application The Barcon PPC and the Barcon LHC pressure transmitter measures the pressure of gases, vapours and liquids and is used in all areas of chemical and process engineering. Operating principle Ceramic sensor The system pressure acts directly on the rugged ceramic diaphragm of the pressure sensor deflecting it by a maximum of 0.025 mm (0.0098 in).

  • Page 9: Installation

    Barcon LHC/PPC (HART) Installation Installation This section describes: Contents • the mechanical design of Barcon, • the mechanical installation of Barcon with and without diaphragm seal, • the electrical connection. Mechanical design of devices Mechanical design of Barcon with stainless steel housing lid with sight glass: glass (Ex i) lid (standard) lid with lid lock and...
  • Page 10 Barcon LHC/PPC (HART) Installation Mechanical design of Barcon with aluminium housing lid with sightglass incl. seal incl. seal kit cover seal kit cover seal (set 10 pieces (set 10 pieces EPDM 70.0 x 3.0) EPDM 70.0 x 3.0) display module complete with retaining ring screws 3 x 10 (included)
  • Page 11 Barcon LHC/PPC (HART) Installation Process connection PPC-M10 process connection welded with cell process connection (no spare part) G½ flush membrane seal FKM Viton PTFE+Hastelloy C (two-piece) exchangeable thread 1.4435 thread G½ external ½ NPT external ½ NPT internal PF ½ external PT ½...
  • Page 12 Barcon LHC/PPC (HART) Installation Process connection LHC-M20 process seal process seal process seal inside inside inside measuring cell with sanitary couplings 1.4435 threaded boss 1.4435 DIN 11851, DN 50 Clamp 2" DIN 11851, DN 40 Varivent 68 mm 2 NPT DIN 11864-1-A DN 40 DRD D = 65 mm DIN 11864-1-A DN 50...

  • Page 13: Mounting Instructions Without Diaphragm Seal

    Barcon LHC/PPC (HART) Installation Mounting instructions without diaphragm seal The Barcon without diaphragm seal is mounted in the same way as a manometer. The Barcon use of shut-off valves and pigtails is recommended. The position depends upon the without diaphragm seal application.
  • Page 14 Barcon LHC/PPC (HART) Installation • Measurement in liquids: Mount on the shut-off valve below the tapping point or at the same height Fig.2.3: Mounting on a shut-off valve for measuring liquids Mounting the PPC-M10 The PPC-M10 with metal sensor is available in the following versions: •...

  • Page 15: Mounting Instructions With Diaphragm Seal

    Seal supplied With adapter internal diaphragm Fig.2.5: Barcon PPC-M10 with screwed or welded adapter. With screw adapter max. torque 80 Nm Mounting instructions with diaphragm seal The Barcon with diaphragm seal is screwed in, flanged or clamped, depending on the Barcon type of diaphragm seal.
  • Page 16 Barcon LHC/PPC (HART) Installation Mounting with The use of temperature spacers is recommended for constant extreme product temperature spacers temperatures that can cause the maximum permissible ambient temperature of +85 °C (+185 °F) to be exceeded. • Note when mounting that the temperature spacer increases the maximum height by 100 mm (3.94 in).

  • Page 17: Mounting Accessories

    Barcon LHC/PPC (HART) Installation Mounting accessories PPC-M20: wall and pipe mounting with bracket 60.3 60.3 Fig. 2.9: left: Mounting with bracket on a vertical pipe righ Mounting with bracket on a wall Values in brackets apply to instruments with a raised cover. PPC-M10: 167.5 wall and pipe mounting...

  • Page 18: Electrical Connection

    Barcon LHC/PPC (HART) Installation Electrical connection Transposed, screened two-wire cabling is recommended for the connecting cable. Max. wire diameter: 2.5 mm permanently attached cable The power supply voltage is: • Non-Ex: 11.5 V… 45 V DC • Ex i area: 11.5 V … 30 V DC Internal protection circuits against reverse polarity, HF interference and overvoltage peaks.
  • Page 19 Barcon LHC/PPC (HART) Installation Note! Terminal 3 on the electronic insert is for grounding and is already wired internally. If the connection cable has a screening or ground cable within it, then this may only be connected to the grounding terminal of the housing and not to Terminal 3 (see Note! connecting diagrams).
  • Page 20 Barcon LHC/PPC (HART) Installation Connecting the • Do not replace the battery of the handheld terminal in the explosion handheld terminal hazardous area. • For a BARCON with FM or CSA certificate: Electrical connection according to "Installation drawing" (enclosed in the packing of the Barcon). •...

  • Page 21: Operation

    Barcon LHC/PPC (HART) Operation Operation This section describes: Contents • Mounting the digital display • Function of the digital display • Position and function of the operating elements on the electronic insert • Operating via PACTware • Operating via the universal HART Communicator Access to the operating elements The digital display is delivered already mounted when it is ordered with the instrument.

  • Page 22: Function Of The Display

    Barcon LHC/PPC (HART) Operation Function of the display The digital display has two types of display: • Display in measurement mode: This is shown as standard • Display in calibration mode: This is shown after pressing the Zero or Span key once.

  • Page 23: Operation Using Pactware

    Barcon LHC/PPC (HART) Operation ® Operation using PACTware When operating using the PACTware display and operating program the Barcon is calibrated and operated. The appropriate server (e. g. HART) must be activated. A description of the PACTware operating program is found in the operating manual. The advanced functions of the Barcon can be accessed in this operating mode in the Display and operating menu.

  • Page 24: Operating With The Hart Protocol Via Universal Hart Communicator

    Barcon LHC/PPC (HART) Operation Operating with the HART protocol via universal HART communicator When operating with the HART protocol an interactive menu operation derived from the matrix is used (see also the appropriate operating manual for the handheld terminal). • The menu "Group Select"...

  • Page 25: Commissioning

    Barcon LHC/PPC (HART) Commissioning Commissioning This section contains the following information: Contents • On-site commissioning using keys on the electronic insert • Commissioning and operation using remote communication (Universal HART Communicator handheld terminal or PACTware) • Locking and unlocking the measuring point •...

  • Page 26: Commissioning And Operation Using Communication

    Barcon LHC/PPC (HART) Commissioning Commissioning and operation using communication Preparatory work • Wire up the Barcon (see chapter 2.5 "Electrical connection"). • Decide which tool is to operate the Barcon and wire it up accordingly. (see chapter 3.4 "Operation using PACTware®" and see chapter 3.5 "Operating with the HART protocol via universal HART communicator") •...
  • Page 27 Barcon LHC/PPC (HART) Commissioning The pressure required for zero point and span is calibrated using the handheld terminal Lower and upper without entering a reference pressure. range value: calibration without reference pressure Moving through Enter zero point Para. Entry the menus and measuring span Damping Zero...

  • Page 28: Locking/Unlocking Operation

    Barcon LHC/PPC (HART) Commissioning Output on error To indicate an error, an error code is transmitted with the measured value. At the same time the bargraph in the digital display assumes the value selected by the operator. The following values can be selected: •...

  • Page 29: Information On The Measuring Point

    Barcon LHC/PPC (HART) Commissioning Information on the measuring point The following information on the measuring point can be called up with the handheld terminal: Parameter field Display or entry Measured values V0H0 Main measured value for pressure V7H0 Current display: Actual current in mA V7H8 Sensor pressure (units in V0H9) selectable V9H7...

  • Page 30: Diagnosis And Troubleshooting

    Barcon LHC/PPC (HART) Diagnosis and troubleshooting Diagnosis and troubleshooting Diagnosis of errors and warnings Error If the Barcon identifies an error (E): • an error code is given and flashes on the digital display, • when a digital display is plugged in, the bargraph assumes the value selected for an error message (MIN, MAX, CONTINUE), •...

  • Page 31: Reset

    Barcon LHC/PPC (HART) Diagnosis and troubleshooting Reset By entering a specific code, entries to the parameter can be reset either partially or fully. Moving through Para. Entry the menus Main group: Transmitter Info V2H9 Factory values e. g. 2380 The Barcon differentiates between four types of reset with various responses. Which Matrix of parameters parameter is affected by which reset is given in the table below.

  • Page 32: Maintenance And Repair

    Barcon LHC/PPC (HART) Maintenance and repair Maintenance and repair Repair If the Barcon must be sent to Pepperl+Fuchs for repair, then a note should be enclosed containing the following information: • An exact description of the application • The chemical and physical characteristics of the product.

  • Page 33: Mounting The Digital Display

    Barcon LHC/PPC (HART) Maintenance and repair Mounting the digital display The digital display is delivered already mounted when it is ordered with the instrument. In cases of damage, accessories can be ordered. • Push up the latch with the arrow until the grip of the retaining ring on the Removing the display electronic insert is heard to click.

  • Page 34: Changing The Electronic Insert

    Barcon LHC/PPC (HART) Maintenance and repair Changing the electronic insert If the existing Smart electronic insert is to be replaced with another Smart electronic insert, then it can be ordered under the following order No.: - LHC-Z102: Electronics for Barcon, 4 mA … 20 mA, HART protocol, with sensor parameters When ordering with this order No., please state the sensor number of the instrument (given on the nameplate).
  • Page 35 Barcon LHC/PPC (HART) Maintenance and repair A sensor pass showing the sensor parameters is included with every instrument. These Entering sensor must be changed if the electronic insert is replaced. parameters The following eleven pairs of values must be entered in matrix fields V2H7 and V2H8. V2H7 sensor data No.

  • Page 36: Changing The Measuring Cell

    Maintenance and repair Changing the measuring cell If the measuring cell is to be changed then Pepperl+Fuchs offers a complete housing with the new measuring cell and process connection required but without an electronic insert. Therefore, when changing the measuring cell, simply remove the electronic insert from the old housing and install it in the new one.

  • Page 37: Technical Data

    Application Measurement of absolute and gauge pressure in gases, vapours, liquids Operation and system design Measuring principle Barcon PPC-M20, LHC-M20 with ceramic sensor The pressure causes a slight deflection of the ceramic diaphragm of the sensor. The change in the capacitance is proportional to the pressure and is measured by the electrodes of the ceramic sensor.
  • Page 38 Barcon LHC/PPC (HART) Technical data Resistance to low pressures PPC-M20, LHC-M20 for sensors with nominal values 0.1 bar: to 0.7 bar absolute for all other sensors: to 0 bar absolute PPC-M10, LHC-M40 to 10 mbar absolute Calibration range (turndown) TD 10:1 Zero point increase and decrease within measurement limits Output signal...
  • Page 39 500 Hz … 10 kHz: U = 2.2 mV Certificates and approvals Ignition protection see chapter "Notes on safety" CE mark By attaching the CE mark, Pepperl+Fuchs confirms that the instrument fulfils all the requirements of the relevant EC directives.
  • Page 40 Barcon LHC/PPC (HART) Technical data Dimensions PPC-M20 Thread Max. height • G½ external 155.0 mm • G½ external, G¼ internal 155.0 mm • G½ external, Ø11.4 mm internal 155.0 mm • ½ NPT external, ¼ NPT internal 155.0 mm • ½ NPT external, Ø11.4 mm internal 155.0 mm •...
  • Page 41 Barcon LHC/PPC (HART) Technical data LHC-M40 Diaphragm seal, flange Threaded bosses Max. height • G1½, DIN ISO 228/1, from 0.4 bar span 232.5 mm • G2, DIN ISO 228/1from 0.1 bar span 237.5 mm • 1½ NPT, ANSI B 1.201, from 0.4 bar span 233.5 mm •...

  • Page 42: Matrix Of Parameters

    Barcon LHC/PPC (HART) Matrix of parameters Matrix of parameters Measured Sets Sets Confirms Confirms Sets bias Confirms Dampens Selects Selects value 4 mA 20 mA 4 mA 20 mA pressure bias output fail-safe pressure Basic autom. autom. pressure 0 s ... 40 s MIN.

  • Page 43: Index

    Barcon LHC/PPC (HART) Index Index Measuring system                        Metal sensor                           4 mA level                           Mounting...
  • Page 44 Barcon LHC/PPC (HART) Notes...
  • Page 45 Barcon LHC/PPC (HART) Notes...
  • Page 46 Barcon LHC/PPC (HART) Notes...
  • Page 47 Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.", including the supplementary clause "Extended reservation of title". We at Pepperl+Fuchs recognise a duty to make a contribution to the future. For this reason, this printed matter is produced on paper bleached without the use of chlorine.
  • Page 48 Automotive industry Engineering companies for process systems Service Area Worldwide sales, customer service and consultation via competent and reliable Pepperl+Fuchs associates ensure that you can contact us wherever or whenever you need us. We have subsidiaries worldwide for your convenience.

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