Gazebo penguin 41218MR-12 Assembly Instructions Manual

12 x 18 solarium

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41218MR-12

SAND

41218MR-32

SLATE

12 X 18 SOLARIUM

ASSEMBLY INSTRUCTIONS

DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED

PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS

Three adults required for assembly

Base Dimensions 12' ½"x18'11"

APPROX.

Largest Dimensions 12'10"x19'9"

Overall Height 110''

ZZZ-184.41218MR.0312-21.GP.EN.doc

WEB VERSION

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Summary of Contents for Gazebo penguin 41218MR-12

Page 1 41218MR-12 SAND 41218MR-32 SLATE 12 X 18 SOLARIUM ASSEMBLY INSTRUCTIONS DO NOT DESTROY THE BOXES UNTIL COMPLETELY ASSEMBLED PLEASE VERIFY THE CONTENT OF EACH BOX AGAINST THE LIST OF PARTS Three adults required for assembly Base Dimensions 12’ ½”x18’11” APPROX.
Page 2 Some jurisdictions may require permits for, or otherwise regulate, installation and use. For assistance with assembly, installation, parts, or customer service, contact Gazebo Penguin Customer Service Department at the numbers listed below (English & French, Mon-Fri 8:00 AM to 4:00 PM EST):...
Page 3 Leaking due to heavy rain may happen, please refer to the instruction manual for window positions and information on how to evacuate the water. The product is only warranted in the event it is installed in accordance with the Gazebo Penguin’s written instructions enclosed with the product.
Page 4 41218 SAND (See page 8 for Slate parts) DRAWING DRAWING 08-160-12 08-129-12 SLIDING REGULAR DOOR WITH FRAME RECEIVER CHANNEL 17-054-12 08-133-12 ROOF CONNECTING PANEL PIECE 78.9’’ 08-130-12 FRAME 08-167-12 NEXT TO SCREW DOORS M6*63.5 (extra holes) 08-162-12 08-158-12 TOP DOOR SCREW RAIL LEFT M6*16...
Page 5 DRAWING DRAWING 08-187-12 17-061-12 WASHER ROOF PANEL 08-138-12 17-044-12 DOOR RAFTER STOPPER 78.9’’ 08-189-12 17-057-12 ROOF PANEL ACORN NUT 08-139-12 08-164-12 CONNECTING TOP CAP 78.9’’ PIECE 08-193-12 17-058-12 PLASTIC ROOF PANEL PLUG 08-140-12 08-166-12 CENTRAL CONNECTING PIECE 78.9’’ 08-134-12 17-055-12 UPPER ROOF PANEL DOOR RAIL...
Page 6 DRAWING DRAWING 17-050-12 17-046-12 COVER FOR FINISHING RAFTER BAR 45.3” 78.5’’ 17-068-12 08-135-12 FINISHING SCREW BAR 42.6’’ 16-118-12 17-048-12 SCREW SOLIDIFYING M6 X 36 BAR 20.8” 17-051-12 17-069-12 GAP COVER SOLIDIFYING BAR 39.4” BAR 39.7” 18-067-12 SOLIDIFYING 17-045-12 FINISHING BRACKET BAR 45.2”...
Page 7 DRAWING DRAWING 11-599-12 CORNER 08-156-12 SCREW M4 X 16 (Installed in 11-598-12 12-047-12 HORIZONTAL SCREW BAR FOR M5 X 15 DOOR FRAME 81.1” 17-072-12 15-124-12 MIDDLE STEEL DOOR ROOF ANGLE RAFTER 78.9” (assembled on rafter K) 15-125-12 STEEL 17-060-12 ANGLE ROOF PANEL (assembled on rafter L)
Page 8 41218 SLATE DRAWING DRAWING 08-160-32 08-129-32 SLIDING REGULAR DOOR WITH FRAME RECEIVER CHANNEL 17-054-32 08-133-32 ROOF CONNECTING PIECE 78.9’’ PANEL 08-130-32 FRAME 08-167-32 NEXT TO SCREW DOORS M6*63.5 (extra holes) 08-162-32 08-158-32 TOP DOOR SCREW RAIL LEFT M6*16 81.9’’ 08-159-32 08-221-32 SLIDING TOP DOOR...
Page 9 DRAWING DRAWING 08-187-32 17-061-32 WASHER ROOF PANEL 08-138-32 17-044-32 DOOR RAFTER 78.9’’ STOPPER 08-189-32 17-057-32 ROOF PANEL ACORN NUT 08-139-32 08-164-32 CONNECTING TOP CAP 78.9’’ PIECE 08-193 17-058-32 PLASTIC ROOF PANEL PLUG 08-140-32 08-166-32 CENTRAL CONNECTING PIECE 78.9’’ 08-134-32 17-055-32 UPPER ROOF PANEL DOOR RAIL...
Page 10 DRAWING DRAWING 17-050-32 17-046-32 COVER FOR FINISHING RAFTER BAR 45.3” 78.5’’ 17-068-32 08-135-32 FINISHING SCREW BAR 42.6’’ 16-118-32 17-048-32 SCREW SOLIDIFYING BAR 20.8” M6 X 36 17-051-32 17-069-32 GAP COVER SOLIDIFYING BAR 39.4” BAR 39.7” 18-067-32 SOLIDIFYING 17-045-32 FINISHING BAR 45.2” BRACKET 17-071-32 17-075-32...
Page 11 DRAWING DRAWING 11-599-32 CORNER 08-156-32 SCREW M4 X 16 (Installed in 11-598-32 12-047-32 HORIZONTAL SCREW BAR FOR M5 X 15 DOOR FRAME 81.1” 17-072-32 15-124-32 MIDDLE STEEL DOOR ROOF ANGLE RAFTER 78.9” (assembled on rafter K) 15-125-32 STEEL 17-060-32 ANGLE ROOF PANEL (assembled on rafter L)
Page 12 Before you assemble the Solarium PLEASE DON'T DESTROY BOXES UNTIL COMPLETELY ASSEMBLED Tools needed:  Step Ladder 6’ – 8’  #2 Phillips Screwdriver, Robertson #2 (not supplied)  Rubber Mallet  Various Files  12” piece of wood Based on the location, decide where you would like to position the two (2) doors panels which can slide open to the left or the right, your choice.
Page 13 Assembly Instructions 12x18 Solarium Pre-assembled steel angle (Z1, Z2, and Z3) to roof Rafters (K, L, Xx) respectively using Bolts (Bb) To Be Assembled Before Packing 4 Steel Angles (Z1) to be attached to the right hole and remaining 4 to the left hole. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 14 Step 1: Before starting to assemble, please decide where you would like to position the door panels. Stand up two Regular Frames (A) and affix the panels together at an angle by sliding two connecting Pieces (I, J) from top to bottom. All Frames should be placed such that screening face out of the unit.
Page 15 Step 2: 1. Affix gap Cover Bars (P) by sliding them on the top of the exterior groove of the Regular Frames (A, B, D). ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 16 Step 3: Slide Top Door Rail (F) into wheels of Sliding Door (C). Slide Lower Door Rail (G) into the plastic guide of the Sliding Door (C). Use Bolts (Bb) to affix the Plastic Stoppers (H) one on each end of Top Door Rail (F). 4.
Page 17 Step 4: Please note the sliding door is suggested to be installed from the inside of the solarium. 1. Place a Bolt (Ww) and Washer (Gg) through the Top of Sliding Door Frame (C) and Top Door Rail (F), and place a Female Bolt (Cc-2) from the other side. Once all are inserted, tighten them all securely.
Page 18 Step 5: 1. Attach roof rafters (L, Xx) to the Central Hub(N) using bolt (Bb). 2. Use screws (Z) to affix the Rafters (L) onto the top of panels going through the Metal Piece (Z2) attached to the Rafter (L). 3.
Page 19 Step 6: 1. Follow the same procedure of Rafter (L) to assemble roof Rafters (K) onto the remaining panels. Note: 1. Rafters must be affixed where panels connect to each other. 2. Affix the Rafter (K) such that, the extra hole on the bracket (Z1) are facing each other as shown below.
Page 20 Step 7: Now secure the sides of the roof with Finishing Bar (S, U, Ss and U1) with Bolts (Bb) and Brackets (R). Place roof Finishing Bars (S, U, Ss and U1) on the right of the Roof Finishing Bar (S, U and U1) and align the holes in each bar one on top of the other.
Page 21 Step 8: From the inside of the solarium, install all the Brackets (Pp) using Bolts (Bb) on the Rafters L & K. From the inside of the solarium, install the Solidifying Bar (T, Tt, V, and V1) as illustrated using the Bolts (Bb). NOTE : 1.
Page 22 Step 9: Install the bottom Roof Panels (Jj, Kk, Mm and Rr) by sliding them onto Finishing Bars (S, U, Ss and U1). NOTE: Please refer to the stickers on how to place the roof panels . Make sure all screws/ bolts are tight. TOP VIEW ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 23 Step 10: Install the upper Roof Panel (Aa) by sliding them on top of roof Rafters (K). NOTE: Please refer to the stickers on how to place the roof panels. Hold panels in position until screwed. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 24 Step 11: Once installation of the Roof Panel (Aa) is complete, affix it using the Cover Roof Bar (0) using the Screws (Oo1) on one side only, then place another roof panel and repeat this step. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 25 Step 12: Install the Upper Roof Panels (Aa, Ll, Qq, Y) by sliding on top of roof Rafters (K, L) except for one Roof Panel (Qq) while installing Cover Roof Bars (0 & 01). ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 26 Step 13: 1. Use Nut (Hh) and Washer (Gg) to affix the Top Cap (M) to the Central Hub (N). NOTE: This is a heavy part and needs to be handled carefully. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 27 Step 14: 1. Install the last upper Roof Panels (Qq). ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 28 Step 15: 1. Once the last roof panel is installed, screw last Cover for Rafter (O1) to the Rafters (L) with bolt (Oo1). ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 29 Step 16: Inside each of the frames panels, push two Plastic Plugs (Ii) into the ground, and secure the unit by using two Screws (Ee) for each panel or use any other type of anchoring suitable for the floor that you are using. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 30 Suggestions The below mentioned are only suggestions in order to permit drainage, these will vary depending on your flooring – material, flatness and slope. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 31 ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...
Page 32 NOTE: The dimensions are approximate. ZZZ-184.41218MR.0312-21.GP.EN.doc WEB VERSION...

This manual is also suitable for:

41218mr-32