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Summary of Contents for TYROLIT Hydrostress WCE18
- Page 1 OPERATING INSTRUCTIONS WCE18 Index 000 Translation of the original instructions 11001965 en / 23.01.2020...
- Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help make sure your TYROLIT Hydrostress units remain in perfect working order.
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Page 3: Table Of Contents
Table of conTenTs Table of contents 1. Safety 1.1. Symbols in these instructions 1.2. Generally safety instructions 2. Description 2.1. Wire saw system 2.2. Intended use 2.3. Wire saw 3. Assembly 3.1. Diamond wire storage unit 3.2. Restoring 3.3. Mounting the diamond wire guard 3.4. -
Page 4: Safety
safeTy Safety These instructions are just one part of the documentation supplied together with the wire saw. These instructions and the “Safety Manual for Wire Saws” form a complete set of docu- mentation. These instructions and the “Safety Manual for Wire Saws” are a part of the equipment. They describe how to use the equipment safely and properly in all phases of operation. -
Page 5: Generally Safety Instructions
safeTy INFORMATION Do not allow unauthorized personnel to operate wire saw systems. Information about authorized personnel is available in the “Safety Manual for Wire Saws”. Generally safety instructions DANGER Any failure to comply with the safety instructions in the “Safety Manual / System Handbook”... -
Page 6: Description
DescripTion Description Wire saw system The functions of the wire saw systems are described in the “Safety Manual / System Description for Wire Saws”. Intended use Transportable wire saw for use on construction sites, for cutting (reinforced) concrete, stone and masonry. Designed for industrial applications only. Not suitable for use in potentially explosive atmospheres. -
Page 7: Assembly
assembly Assembly Diamond wire storage unit... -
Page 8: Restoring
assembly Restoring INFORMATION Ensure when fitting a new wire store that the wire from the last storage roller to the exit roller is properly aligned. Mounting the diamond wire guard DANGER Risk of death or serious injury due to a whipping action of the wire or diamond elements flying off the wire. -
Page 9: Connecting The Water And Power Supplies
assembly Connecting the water and power supplies 3.4.1 Connecting the power supply Water supply The cooling water of the saw system flows from the frequency inverter of the unit to the water distributor at the wire saw. The water is fed to cool the motor of the drive roller on the one hand, and as spray water to the diverter rollers and to supply the water lances on the other. -
Page 10: Operation
operaTion Operation Positioning and securing the wire saw DANGER Due to wire saw rolling away. Switch on the wire saw only when it is level and upright. If it is on an inclined surface, secure the wire saw to prevent it rolling away. The wire saw must be firmly secured to the floor by means of dowels and anchor bolts. -
Page 11: Correct Cutting Direction
operaTion Correct cutting direction Tensioned side and slack side The saw cut should be made with the tensioned side (Z) of the diamond wire, because this provides the best conditions for cutting. -
Page 12: Overview Of Operating Elements
operaTion Overview of operating elements 1 Rotary valve compressed air (wire tension) 5 Potentiometer wire speed 2 Lever valve compressed air 6 Off push-button (red) 3 Start push-button (green) 7 Main switch 4 EMERGENCY STOP... -
Page 13: Overview Display Elements
operaTion Overview display elements 1 Compressed air gauge 6 Motor fault lamp 2 LCD display motor current 7 Lamp green (start push-button) 3 LCD display wire speed 8 Lamp red (off push-button) 4 Hour counter 9 Max. cylinder stroke lamp 5 Motor temperature... -
Page 14: Starting The Wire Saw
operaTion Starting the wire saw Proceed as follows: 9 Diamond wire is mounted 9 The control unit is connected to the mains and the water supply. 9 The wire saw is connected to the control unit. 9 The compressor is connected to the control unit. 9 The EMERGENCY OFF control unit is deactivated. -
Page 15: Diamond Wire Drive
operaTion Diamond wire drive Cutting speed INFORMATION The cutting speed must be selected according to the nature of the material. The recommended speeds in m/sec. Granite, aged concrete with or without reinforcement 20-25 m/s Abrasive materials, fresh concrete, asphalt, sandstone, etc. 25-30 m/s Maximum permitted cutting speed for TYROLIT tool 35 m/s... -
Page 16: Feed
operaTion Feed Feed control INFORMATION The feed cylinder pressure (wire tension) is regulated by the “rotary switch compressed air”. -
Page 17: Transport
operaTion Transport The wire saw and electric control unit are fitted with wheels, so they can be moved by just one person. Crane transport Danger Risk of accidents if incorrectly transported by crane. You must use the eyebolts provided to transport the feed unit. Use a conventional construction crane or mobile crane to transport the unit by crane. -
Page 18: Servicing And Maintenance
servicing anD mainTenance Servicing and maintenance Maintenance and servicing table Wire saw • Tighten loose screws and nuts Guide rail • Clean guide bearing surface Drive and guide • Check rollers for wear rollers • Check bandages for wear • Check bearings •... -
Page 19: Check Bandages For Wear
servicing anD mainTenance Check bandages for wear A New bandage B Worn bandage Troubleshooting To guarantee fast and professional solution to the problem, it is important that you have the following information available when calling: • Try to describe the fault as precisely as possible •... -
Page 20: Technical Data
Technical DaTa Technical data Dimensions Weights Electric controls 113kg Wire saw 354kg Water connection Pressure Min. 1.5 bar to max. 6 bar Quantity Min. 4 l/min Temperature Max. 2-25 °C... -
Page 21: Electric Controls
15 m Total storage length L1 + L2 21 m Noise level data to ISO 3744 Hearing protection must be worn at all times when working with the WCE18 wire saw. Parameter Value WCE18 Workplace sound pressure level (LPA) 85 dB... -
Page 22: Ec Declaration Of Conformity
We declare under our sole responsibility that this product complies with the following directives and standards: Applied directive 2006/42/EU 17.05.2006 2012/19/EU 04/07/2012 Applied standards EN ISO 12100:2010 EN 15027:2007+A1:2009 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 18/12/2019 Roland Kägi Operations + R & D Machines... - Page 23 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies are listed on our website at www.tyrolit.com...
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