Related Manuals for TYROLIT Hydrostress WSE912
Summary of Contents for TYROLIT Hydrostress WSE912
- Page 1 OPERATING INSTRUCTIONS WSE912 Index 000 Translation of the original operating instructions 11009214 en / 12.02.2025...
- Page 2 All repairs must be performed by trained spe- cialist personnel only. Our Customer Service is at your disposal to help keep your Tyrolit Hydrostress equipment in perfect condition. We wish you smooth, trouble-free working.
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Page 3: Table Of Contents
Contents Contents 1. Safety 1.1. General safety information 1.2. Information sources on the device 1.3. What to do in an emergency 2. Description 2.1. Wall saw system 2.2. Intended use 2.3. Wall saw system components 2.4. Wall saw head main components 3. - Page 4 Contents 6. Maintenance and servicing 6.1. Blowing out water 6.2. Change guide rollers 6.3. Lubricate locking unit 6.4. Change gearbox oil 6.5. Recycling waste materials 7. Troubleshooting 8. Technical data 8.1. Dimensions 8.2. Weights 8.3. Design 8.4. Saw blades 8.5. Over-cut table 8.6.
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Page 5: Safety
►The electrotechnical equipment must be checked before each use and sporadically dur- ing longer periods of use. Contact Customer Service. ►Switch off the WSE912 wall saw before connecting or disconnecting cables. ►If one or more electrical lines are located in the wall, ceiling or floor, ensure that they are de-energised and secured against being switched on again ►Ensure that the power supply is earthed and fitted with a universal current-sensitive re-... -
Page 6: Information Sources On The Device
safety Information sources on the device Type plate 1.2.1 Type plate 18 NFC Tag 1.2.2 NFC tag and Tyrolit MoveSmart technology MoveSmart / NFC Tag 18 NFC Tag 19 Remote query antenna INFORMATION NFC Tag: Machine information can be viewed via an NFC reader. The data corresponds to an electronic type plate. -
Page 7: What To Do In An Emergency
safety What to do in an emergency ►Press the EMERGENCY STOP button on the radio remote control or the On/Off switch on the PPE12RR control. INFORMATION The radio remote control has an acceleration sensor. If the sensor detects free fall of the radio remote control, the machine switches off. -
Page 8: Description
DesCription Description Wall saw system INFORMATION The structure and function of the wall saw systems are described in the "Wall saw safety manual / system description". Intended use Transportable wall saw for construction site use, for cutting (reinforced) concrete, stone and masonry. -
Page 9: Wall Saw Head Main Components
DesCription Wall saw head main components Components 1 Guide roller 11 Swivel arm 2 Roller holder 12 Hour counter 3 Saw blade drive motor 13 Type plate 4 Water connection 14 NFC Tag 5 Electrical connection 15 Water valve rotary knob 6 Guard holder for blade guard 16 Basic chassis 7 Blade flange... -
Page 10: Mounting/Removing
Mounting/reMoving Mounting/removing Positioning the wall saw on the guide rail Mounting the wall saw head INFORMATION If the swivelling handle does not engage or if the wall saw sits too loosely on the guide rail: Adjust the guide rollers. -
Page 11: Adjusting The Guide Rollers
Mounting/reMoving Adjusting the guide rollers 9 Tool Open-end 24 mm spanner Tyrolit No. 973773 6 mm Allen key Tyrolit No. 973792 Adjusting the guide rollers The guide rollers are correctly adjusted when they can just no longer be turned by hand. To ensure that the machine runs parallel to the rail, both guide rollers must be adjusted identically. -
Page 12: Mounting The Saw Blade
Mounting the saw blade DANGER Death or serious injury if the saw blade flies off! ►Only use genuine screws from Tyrolit Hydrostress AG. DANGER Serious injury if the saw blade starts up suddenly! ►Switch off the wall saw before working on the saw blade. - Page 13 Mounting/reMoving 3.3.2 Saw blade attachment for normal cut DANGER Death or serious injury if the saw blade flies off! Permitted saw blade diameter Ø 600 / Ø 650 / Ø 700 / Ø 750 / Ø 825 (800) / Ø 925 (900) ►Always secure the diamond saw blade with 6 original Tyrolit countersunk screws and the blade cover screws.
- Page 14 Mounting/reMoving 3.3.3 Saw blade mounting for flush cutting DANGER Death or serious injury if the saw blade flies off! Permitted saw blade diameter: Ø 600 / Ø 650 / Ø 700 / Ø 750 / Ø 825 (800) / Ø 925 (900) ►Always fasten the diamond saw blade with 6 original Tyrolit countersunk screws.
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Page 15: Blade Guard
Mounting/reMoving Blade guard 3.4.1 Fitting the blade guard holder and blade guard Fit according to the instruction leaflet. Fitting / removing the blade guard 3.4.2 Removing the blade guard holder and blade guard INFORMATION Remove the blade guard in reverse order to the fitting procedure. -
Page 16: Connecting The Control
Mounting/reMoving Connecting the control 3.5.1 Establishing the mains, motor and water supply INFORMATION Read the operating instructions for the PPE12RR control before you start using the system. Mains 3.5.2 9 Plugs are clean 9 Cables are undamaged 9 Power supply is earthed and fitted with a universal current-sensitive residual current de- vice (RCD type B, max. - Page 17 Mains connection 230 V | 400 V 3.5.5 INFORMATION The WSE912 wall saw with PPE12RR control can be operated on a 3-phase 400V power supply or with an adapter cable on a 1-phase 230V power supply. 9 Plugs are clean 9 Cables are undamaged...
- Page 18 Mounting/reMoving 3.5.6 230V adapter cable INFORMATION The adapter cable must be connected directly to the control cable and can then be com- bined with a 230V extension cable. Reverse mounting is not permitted. 230 V adapter cable INFORMATION The 230V mains supply must be fused with 16A for reliable operation.
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Page 19: Water
Mounting/reMoving Water 3.6.1 Water connections 9 Clutches are clean 9 Cable is undamaged Water connection... -
Page 20: Wet And Dry Cutting
Mounting/reMoving Wet and dry cutting INFORMATION The WSE912 wall saw can be used for wet and dry cutting. Wet cutting and dry cutting A Water outlet at saw blade (wet cutting) B Water outlet via bypass pipe (dry cutting) INFORMATION Two symbols for wet and dry cutting are visible on the swivel arm near the rotary knob for the water valve. - Page 21 Mounting/reMoving 3.7.1 Wet cutting Water 9 Pressure: min. 2 bar/max. 6 bar 9 Quantity: min. 4 l/min 9 Temperature: max. 25°C 3.7.2 Cutting without blade guard DANGER Danger from segments or concrete splinters ejected by the cutting tool. ►Cutting without a blade guard is prohibited. ►When cutting without blade guard side sections, e.g.
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Page 22: Operation
operation Operation Overview of controls 4.1.1 Remote control/control Controls Housing with handle 17 Blade diameter selection pushbutton Feed motor potentiometer 18 NFC- Tag Main motor potentiometer 19 Remote query antenna Joystick feed 20 Carrying handle Remote control lighting pushbutton 21 Main switch Battery compartment 22 Mains cable with plug E-STOP and ON-OFF radio remote control... - Page 23 operation 4.1.2 Wall saw head Controls for wall saw head Electrical connection Water valve rotary knob Water connection Left locking unit Water bypass connection (dry cutting) Right locking unit Saw blade arbour Oil plug (oil change)
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Page 24: Start Wall Saw
Start wall saw 4.2.1 Preparation: 9 The WSE912 control is correctly connected to the mains and water supply. 9 Machine system is connected to the PPE12RR control. ►Set the following controls on the remote control to the 0 position. – Feed motor potentiometer –... - Page 25 operation 4.2.2 Starting ►Switch on the PPE12RR control using the main switch (21). – The display on the control shows the TYROLIT logo (A). – Display on the control shows control type PPE12RR and firmware version (B.) – Display on the control shows the wall saw pictogram (C). –...
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Page 26: Selecting The Tool Station
operation Selecting the tool station The machine systems (wall saws, wire saws, core drills, handsaws) are automatically rec- ognised by the PPE12RR control during the start-up process. Once the PPE12RR control has been started correctly, the tool stations can be selected before the main motor is switched on. -
Page 27: Setting The Feed
operation Setting the feed The feed motions are selected using the joystick (4) and the speed is regulated using the potentiometer (2). Setting the feed INFORMATION During the cutting process, the feed speed is automatically supported by a feeding aid. Setting the feed rate manually Feed speed 9 PPE12RR control has started... -
Page 28: Feed Lock
operation Feed lock The drive/swivel feed can be locked so that the joystick does not have to be held in posi- tion during the drive/swivel feed motion. Feed lock Proceed as follows: ►Press the joystick (4) in the desired moving direction and press the lock button (13) at the same time. -
Page 29: Switch Off The Ppe12Rr Control
operation INFORMATION The direction of rotation can only be changed before starting the main motor. Proceed as follows: ►Press the push button (15). – The current direction of rotation of the main motor appears on the display. ►To change the direction of rotation, press the push button (15) again. INFORMATION When the PPE12RR control is restarted, the direction of rotation of the main motor chang- es to the default setting. -
Page 30: Deactivating Emergency Stop
operation Deactivating EMERGENCY STOP Deactivating EMERGENCY STOP The following operating elements must be set to the 0 position: • Feed potentiometer (2) • Main motor potentiometer (3) • Main motor ON/OFF toggle switch (11). ►Proceed as follows: ►Turn the EMERGENCY STOP button (7) clockwise. ►To continue working, press the Reset button (9). -
Page 31: After Work Is Complete
►Disconnect the water hoses on the WSE912 wall saw. ►Blow water out of all pipes. ►Clean the WSE912 wall saw, the radio remote control and the cables with a damp cloth. INFORMATION Cleaning with high-pressure cleaning systems is not permitted. -
Page 32: Indicators
inDiCators Indicators Power indicator in operating state INFORMATION The current power range of the main motor is displayed with coloured lights. Ideal: Work on orange-coloured light. INFORMATION Power consumption with 230V | 400V mains connection 230V max. 3.6kW 400V max. 11kW Main motor power indicator INFORMATION If the overload is too great (red LED), the system switches off and must be restarted. -
Page 33: Remote Control Power Supply Indicator
inDiCators Remote control power supply indicator INFORMATION The battery status and the signal strength of the radio connection can be read on the radio remote control. A Radio connection signal strength B Battery level (radio remote control power supply) Power indicators Power supply Measure Battery:... -
Page 34: Maintenance And Servicing
Every 100 h ►Check that water line is clean Water system and not leaking ►Blow out water ►Clean with water Saw blade ►Check for wear ►Have servicing work performed Service After 100/300/500/700 hours by Tyrolit Hydrostress AG or an authorised representative... - Page 35 Service is now due on the device shown INFORMATION Service case WSE912 / Tyrolit No.11010246 The WSE912 service case contains all the necessary parts, materi- als and tools to optimally maintain, service and adjust a WSE912 in accordance with the operating instructions. Timely maintenance prevents unnecessary downtime!
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Page 36: Blowing Out Water
MaintenanCe anD serviCing Blowing out water WARNING Damage to the saw system due to frost! If there is a risk of frost, blow out the water from the saw head and the PPE12RR control Proceed as follows: 9 Main switch on the PPE12RR control is set to OFF ►Pull out the mains plug. -
Page 37: Change Guide Rollers
MaintenanCe anD serviCing Change guide rollers 9 Tool Allen key 6 mm Change guide rollers Replace defective guide rollers No.10996593. Lubricate locking unit Lubricate locking unit INFORMATION Lubricating greases 1 Apply lubricant (Tyrolit No. 11007358) to joints and locking unit. 2 Lubricate with grease gun (EP Grease 2) -
Page 38: Change Gearbox Oil
MaintenanCe anD serviCing Change gearbox oil INFORMATION Damage to the wall saw due to unsuitable oil! ►Only use Tyrolit Hydrostress AG oil containers. 9 Tool Open-end spanner 17 mm Oil container 1.5 dl (TYROLIT No.11007351) Change gearbox oil... -
Page 39: Recycling Waste Materials
Recycling waste materials TYROLIT Hydrostress power tools are made from a high proportion of reusable materials. Proper material separation is a prerequisite for recycling. In many countries, Tyrolit has al- ready set up arrangements for returning your old equipment for recycling. -
Page 40: Troubleshooting
troubleshooting Troubleshooting INFORMATION Information on system malfunctions and errors shown on the PPE12RR control display can be found in the operating instructions for the PPE12RR control. (Chapter: Faults and error messages) Example error display: Cause: Overheating Main motor overtemperature Measure: Increase water flow ERROR Code 010... - Page 41 MaintenanCe anD serviCing INFORMATION If you were unable to remedy the fault, call our Service Centre (see manufacturer's address on the back of the cover page). To ensure quick and professional troubleshooting, please prepare as follows before calling: Type plate Proceed as follows: ►Try to describe the fault as precisely as possible.
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Page 42: Technical Data
teChniCal Data Technical data Dimensions Dimensions in mm... -
Page 43: Weights
teChniCal Data Weights Weight Parameter Value 25.5 kg Complete wall saw head Control 18 kg Remote control 1.4 kg Design Design Parameter Value Construction Lightweight aluminium / steel construction Rotating swivel arm 360° Power transmission Gear Carrying handles 2 pieces, carrying handles combined with locking function Roller guide Wear-resistant, suitable for EX rails Mounting on rail... -
Page 44: Over-Cut Table
teChniCal Data Over-cut table Over cut Maximum cutting tool plunge depth Minimum cutting tool plunge depth Dimensions in cm 5 cm 0.21 0.20 0.15 0.12 17.00 17.50 19.50 10 cm 0.50 0.45 0.40 0.32 24.50 25.50 27.00 29.50 15 cm 0.98 0.85 0.70... -
Page 45: Saw Blade Infeed Depths
teChniCal Data Saw blade infeed depths Infeed depths Power 100% Initial cut All Ø max. 5 cm Ø 650 mm and Ø 700 mm 10 cm 7 cm 5 cm Subsequent Ø 825 mm 7 cm 5 cm 3 cm Ø... -
Page 46: Recommended Ambient Temperature
teChniCal Data 8.10 Recommended ambient temperature Ambient temperature Parameter Value Storage -20°C to +50°C Operation -10°C to +45°C 8.11 Electrical data for PPE12RR control Electrical data Parameter Value Protection class IP 65 Connected load 230 - 480 V / 50 Hz - 60 Hz Current consumption 16 A Power consumption... -
Page 47: Ec Declaration Of Conformity
Applicable standards EN ICE 62841-3-7:2021 + A11 2021 EN ISO 12100 : 2010 EN 60204 -1 : 2006+A1:2009 EN 61000 -6-2 : 2005 EN 61000 -6-4 : 2007+A1:2011 Tyrolit Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 06.11.2024 Reto Schaffner... - Page 48 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies can be found on our website at www.tyrolit.com...
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