Related Manuals for TYROLIT Hydrostress WSE811
Summary of Contents for TYROLIT Hydrostress WSE811
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Page 1: Operating Instructions
Operating Instructions Wall saw WSE811 Index 002 Original operating instructions 10997563 en / 15.08.2016... - Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.
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Page 3: Table Of Contents
4.12 Reacting to displays ............Wall saw WSE811... - Page 4 EC Declaration of Conformity ........... Page 4 Wall saw WSE811...
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Page 5: Safety
DANGER Electric shock from live cables and connectors. X Switch off the wall saw WSE811 before connecting or disconnecting cables. X Ensure that the power supply is earthed and fitted with a residual current circuit breaker (FI Type B) with a maximum residual current of 30 mA. -
Page 6: Signs On The Equipment
If the EMERGENCY STOP is activated on the radio remote controller, the LED warning light flashes rapidly. In an emergency, the sawing machine can be also switched off using the main switch on the saw head of the WSE811. EMERGENCY STOP Page 6... -
Page 7: Description
Wall saw system components Wall saw system 1 Radio remote controller Wall saw head with integrated control unit 2 Mains cable with connector Undercarriage 3 Rail Diamond wire saw 4 Rotating rail support Blade guard Wall saw WSE811 Page 7... -
Page 8: Wall Saw Head With Integrated Control Unit
12 Connector to the remote controller cable 4 Protective hood 13 Roller locking handle 5 Guide roller 14 Main ON/OFF switch 6 Diamond saw blade flange 15 Hour counter 7 Protective holder 8 Grip 9 Rotating chassis Page 8 Wall saw WSE811... -
Page 9: Remote Controller
TYROLIT Hydrostress AG Remote controller The remote controller can be used to control all functions of the wall saw WSE811★★★. The saw blade speed is automatically adjusted using the diameter selector switch on the remote controller. The remote controller can be used as a radio remote controller with a rechargeable battery or an ordinary battery. - Page 10 3 Diameter selector switch 12 Start switch 4 Water On/Off 13 Casing 5 Locking button (traverse feed) 14 Remote controller pulse button 6 Cable connection 15 Hip belt 7 Reset button 8 Feed motor potentiometer 9 Indicator lights Page 10 Wall saw WSE811...
- Page 11 1 2x interchangeable No. 10984306 rechargeable batteries 2 Rechargeable battery No. 10984305 charger Rechargeable battery No.10984840 charger with 10–30 VDC connection 3 Remote controller cable No. 10991362 4 Battery holder No. 10984307 5 Key No. 10984309 Wall saw WSE811 Page 11...
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Page 12: Assembly/Disassembly
Assembly/disassembly Placing the wall saw on the guide rail Assembly of wall saw If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail: adjust the guide rollers. Page 12 Wall saw WSE811... -
Page 13: Adjusting The Guide Rollers
The guide rollers are set correctly when it is just not possible to turn them by hand. In order for the machine to travel parallel to the rail, both guide rollers must be adjusted identically. Wall saw WSE811 Page 13... -
Page 14: Mounting The Saw Blade
Assembling the saw blade DANGER Death or serious injury can be caused by an escaping saw blade. X Only use original screws and bolts from TYROLIT Hydrostress AG. DANGER Serious injury can be caused by sudden start-up of the saw blade. - Page 15 TYROLIT Hydrostress AG 3.3.2 Saw blade uptake Diamond saw blades can be mounted on the wall saw WSE811 using uptake drill holes with Ø60 mm and Ø25.4 mm. For diamond saw blades with uptake drill hole Ø25.4 mm, the support spindle of the blade flat flange needs be rotated by 180°.
- Page 16 If the distance from the saw blade to the wall is more than 10 mm in places, then, for controlled cooling water distribution, a set screw M12x12 mm (TYROLIT no. 10981971) must be screwed flush in the centre of the saw blade uptake. Page 16 Wall saw WSE811...
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Page 17: Mounting The Blade Guard
X Assemble the blade guard according to the instruction leaflet. 9 Tool Fork wrench Size 19 Assembling/disassembling the blade guard Disassembling the blade guard Disassemble the blade guard in the reverse order to the installation/assembly process. Wall saw WSE811 Page 17... -
Page 18: Establishing The Mains Connection And Water Supply
9 Sufficient cable cross-sections: up to 25 m long 4 x 2.5 mm , more than 25 m long 4 x 4 mm 3.6.2 Water Wet and dry cutting The wall saw WSE811 can be used for wet and dry cutting. Wet cutting Wet cutting Page 18 Wall saw WSE811... -
Page 19: Dry Cutting
After using for a ¼ hour, a ½ hour break must be maintained for cooling: For dry cutting, special TYROLIT diamond saw blades must be used. Dry cutting Wall saw WSE811 Page 19... - Page 20 Danger from segments or concrete chips flying off from the cutting tool. X Sawing without the blade guard is prohibited. If the blade guard is not mounted, the water emerges in an uncontrolled manner over the blade guard uptake. Cutting without the blade guard Page 20 Wall saw WSE811...
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Page 21: Operation
Controls on the wall saw 1 Mains cable with connector Water connection/water bypass 2 Main ON/OFF switch Grip 3 Roller locking handle Blade guard uptake 4 Connector to the remote controller cable 8 Diamond saw blade flange Wall saw WSE811 Page 21... -
Page 22: Starting The Wall Saw
Main motor On/Off (2) Water switch (4) X Switch on the wall saw WSE811 using the main switch on the wall saw head. X Switch on the radio remote controller using the starter switch (14). – Warning light (12) lights up red at first –... -
Page 23: Frequency Change Of The Remote Controller
The process of switching off and on is limited to four attempts (channels). If the system does not find a suitable frequency after four attempts, then a changeover to cable operation is necessary. Wall saw WSE811 Page 23... -
Page 24: Selecting The Tool Station
TYROLIT Hydrostress AG Selecting the tool station After the wall saw WSE811 has been started correctly, you can select between the tool stations Ø650 mm or Ø750 mm. Selecting the tool station The tool stations must not be changed during operation. The tool stations are set with reference to the tool diameter for the optimum rotational speed and cutting performance. -
Page 25: Manually Adjusting The Feed Speed
TYROLIT Hydrostress AG Manually adjusting the feed speed 9 The wall saw WSE811 has been started X Select the required feed speed via the potentiometer. Manually adjusting the feed speed Locking the feed Locking the feed So that the joystick does not have to be held in position during the travel feed motion, the travel feed can be locked. -
Page 26: Switching Off The Wall Saw
X Turn off the cooling water, switch (2) water 0/1. X Switch off the wall saw WSE811 using the main switch (3). X Switch off the WSE811 wall saw using the main switch on the wall saw head. Caution Frost can damage the wall saw WSE811! X Blow out any water if there is a risk of frost (see chapter 4.9, Blowing out the water). -
Page 27: Deactivating The Emergency Stop
X Turn the main switch on the wall saw WSE811 to the 0 position. X Disconnect the mains plug. X Clean the wall saw WSE811, the remote controller and the cables with a damp cloth. Cleaning using high pressure cleaning equipment is not permitted. -
Page 28: Reacting To Displays
Flashes green The machine is in the stand- X Press the pulse switch on re- mote controller by position Shows the current power range Ideally: At the second, orange-coloured diode (in iron the third, red diode). Page 28 Wall saw WSE811... - Page 29 TYROLIT Hydrostress AG after-sales service Main motor overcurrent • Main motor blocked • Contact • Overcurrent earth TYROLIT Hydrostress AG fault after-sales service Main motor earth fault • Electrical connection • Contact earth fault TYROLIT Hydrostress AG after-sales service Wall saw WSE811 Page 29...
- Page 30 • The saw blade feeds See Technical data, back too much en- chapter 7.12 ergy. • Use only diamond saw blades with Ø650 mm and Ø750 mm Communication fault • Communication fault • Contact due to interference TYROLIT Hydrostress AG after-sales service Page 30 Wall saw WSE811...
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Page 31: Servicing And Maintenance
Cleaning using high pressure cleaning equipment is not permitted. Cleaning using high pressure cleaning equipment can damage the wall saw WSE811. Products containing cleaning agent can damage parts of the wall saw WSE811, the remote controller and the cables. Wall saw WSE811... -
Page 32: Blowing Out Water
The blade guard must be fitted, so that the water can be properly blown out of the lines. Use the TYROLIT purge pump, no.10982667. Replacing the guide rollers Replacing the guide rollers X Defective guide rollers should be replaced with the replacement set. Guide roller No.10993972 Eccentric roller No.10993974 Page 32 Wall saw WSE811... -
Page 33: Lubricating The Lock Unit
2 Lubricate using a grease gun (EP Grease 2) Cleaning the water filter 9 Tool Fork wrench Size 18 Cleaning the water filter Clean and disassemble the water filter Clean the water filter with warm water. Wall saw WSE811 Page 33... -
Page 34: Changing The Gear Oil
To ensure all the gear oil can drain out, let the hub rotate for about a ½ hour. Recycling waste TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable materials. A prerequisite for recycling is proper material separation. In many countries, TYROLIT is already prepared for taking back your used equipment for recycling. -
Page 35: Malfunctions
X Make sure that the control unit voltage and frequency Defective main motor match the mains supply specifications. the wall saw X Contact TYROLIT Hydrostress AG after-sales service. is running Power range indicator within the red X Blade jammed, switch off main motor and loosen the zone deadlock. -
Page 36: Index
Malfunction Possible cause Solution Feed motor fails to build Remote controller potentiometer is de- X Contact TYROLIT Hydrostress AG after-sales service. up power fective or in the 0-position X See chapter 4.5 Automatic feed: X Blade jammed, switch off main motor and loosen the... -
Page 37: Technical Data
TYROLIT Hydrostress AG Technical data Dimensions Measurements in mm Wall saw WSE811 Page 37... -
Page 38: Weight
Parameter Value Electric motor High-frequency, water-cooled Voltage 380–420 V Frequency 50–667 Hz Feed motor, travel Electric feed motor with gearbox Parameter Value Gear reduction 1:26 Voltage 48 V Feed Toothed wheel on rail Worm gear 1:16 Power 150 W Page 38 Wall saw WSE811... -
Page 39: Feed Motor, Swivel
Saw blade fixing on blade flange 6 countersunk screws M8x12 10.9 (also for flush cuts) reference circle 90 mm Blade cover fixing on blade flange 1 x hexagon head cap screws, M12x25 8.8 Cutting depth Ø600 mm 240 mm Ø650 mm 265 mm Ø750 mm 315 mm Wall saw WSE811 Page 39... -
Page 40: Lubricants And Fluids
Electrical data Electrical data Parameter Value Protection class IP 65 Connected values 380 to 420 VAC/50 Hz/60 Hz Power consumption 16 A (400 V/50 Hz) Power 16 A 9 kW Internal control voltages Computer/remote controller 24 VDC Feed drives 48 VDC Main drive unit 400 VAC, 0...667 Hz Wall saw WSE811 Page 40... -
Page 41: Remote Controller
TYROLIT Hydrostress AG 7.13 Remote controller Remote controller Parameter Value Cable length (optional) 10 m Nominal voltage 24 VDC Protection class IP 65 Weight 1.5 kg Frequency 2.4 GHz 7.14 Name plate Name plate Page 41 Wall saw WSE811... -
Page 42: Ec Declaration Of Conformity
09 March 1999 Applied standards EN 15027/A1: 2009 EN ISO12100: 2010 EN 60204-1/A1: 2006 EN 61000-6-2/A2: 2005 EN 61000-6-4/A2: 2007 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 09 April 2015 Pascal Schmid Head of Development Wall saw WSE811 Page 42... - Page 43 TYROLIT Hydrostress AG Notes: Wall saw WSE811 Page 43...
- Page 44 TYROLIT Hydrostress AG Page 44 Wall saw WSE811...
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