TYROLIT Hydrostress WSE811P Operating Instructions Manual

TYROLIT Hydrostress WSE811P Operating Instructions Manual

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Operating Instructions
Wall saw WSE811
Index 002
Original operating instructions
10997563 en / 02.09.2016

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Summary of Contents for TYROLIT Hydrostress WSE811P

  • Page 1 Operating Instructions Wall saw WSE811 Index 002 Original operating instructions 10997563 en / 02.09.2016...
  • Page 2 All repairs must be carried out by trained personnel only. Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.
  • Page 3: Table Of Contents

    TYROLIT Hydrostress AG Table of contents Page Safety ................
  • Page 4 TYROLIT Hydrostress AG Servicing and maintenance ........... . .
  • Page 5: Safety

    TYROLIT Hydrostress AG Safety Generally safety instructions These instructions are just one part of the documentation which is supplied together with the wall saw. These instructions go together with the "Safety Manual/System Description for Wall Saws" to form a complete set of documentation.
  • Page 6: Signs On The Equipment

    TYROLIT Hydrostress AG Signs on the machine Safety sign 1 Wear safety shoes Wear a breathing mask Read the instructions 2 Wear gloves Wear a helmet, goggles Before working on the and hearing protection equipment unplug mains Name plate Behaviour in an emergency X Press the EMERGENCY STOP button on the remote controller.
  • Page 7: Description

    TYROLIT Hydrostress AG Description Wall saw system The design and function of the wall saw systems are described in the “Safety Manual/System Description for Wall Saws”. Intended use Transportable wall saw for use on construction sites, for cutting (reinforced) concrete, stone and masonry.
  • Page 8: Wall Saw Head With Integrated Control Unit

    TYROLIT Hydrostress AG Wall saw head with integrated control unit 2.4.1 Wall saw head components Components 1 Mains cable with connector 10 Blade guard uptake 2 Undercarriage 11 Water connections 3 Casing 12 Connector to the remote controller cable 4 Protective hood...
  • Page 9: Remote Controller

    TYROLIT Hydrostress AG Remote controller The remote controller can be used to control all functions of the wall saw WSE811★★★. The saw blade speed is automatically adjusted using the diameter selector switch on the remote controller. The remote controller can be used as a radio remote controller with a rechargeable battery or an ordinary battery.
  • Page 10 TYROLIT Hydrostress AG 2.5.2 Main components of remote controller Main components of remote controller 1 EMERGENCY STOP 10 Warning light (radio & battery) 2 On/Off, main motor 11 Feed joystick 3 Diameter selector switch 12 Start switch 4 Water On/Off...
  • Page 11 TYROLIT Hydrostress AG 2.5.3 Accessories for remote controller The battery charger is exclusively for recharging the interchangeable rechargeable batteries. The battery holder and the cable connection must not be inserted. Accessories 1 2x interchangeable No. 10984306 rechargeable batteries 2 Rechargeable battery No.
  • Page 12: Assembly/Disassembly

    TYROLIT Hydrostress AG Assembly/disassembly Placing the wall saw on the guide rail Assembly of wall saw If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail: adjust the guide rollers. Page 12...
  • Page 13: Adjusting The Guide Rollers

    TYROLIT Hydrostress AG Adjusting the guide rollers 9 Tool Size 22 Fork wrench TYROLIT no. 10995086 Size 8 Allen key TYROLIT No. 10997296 Adjusting the guide rollers The guide rollers are set correctly when it is just not possible to turn them by hand.
  • Page 14: Mounting The Saw Blade

    Assembling the saw blade DANGER Death or serious injury can be caused by an escaping saw blade. X Only use original screws and bolts from TYROLIT Hydrostress AG. DANGER Serious injury can be caused by sudden start-up of the saw blade.
  • Page 15 TYROLIT Hydrostress AG 3.3.2 Saw blade uptake Diamond saw blades can be mounted on the wall saw WSE811 using uptake drill holes with Ø60 mm and Ø25.4 mm. For diamond saw blades with uptake drill hole Ø25.4 mm, the support spindle of the blade flat flange needs be rotated by 180°.
  • Page 16 TYROLIT Hydrostress AG 3.3.3 Saw blade fixing for flush cutting Saw blade diameter Ø650 mm/Ø750 mm 9 Tool Allen key Size 5 Allen key Size 6 Set screw M12x12 Saw blade fixing for flush cutting If the distance from the saw blade to the wall is more than 10 mm in places, then, for controlled cooling water distribution, a set screw M12x12 mm (TYROLIT no.
  • Page 17: Mounting The Blade Guard

    TYROLIT Hydrostress AG Assembling the blade guard X Assemble the blade guard according to the instruction leaflet. 9 Tool Fork wrench Size 19 Assembling/disassembling the blade guard Disassembling the blade guard Disassemble the blade guard in the reverse order to the installation/assembly process.
  • Page 18: Establishing The Mains Connection And Water Supply

    TYROLIT Hydrostress AG Connecting the mains and water supply 3.6.1 Mains 9 Connectors/plugs are clean 9 Cables are undamaged 9 The power supply is earthed and fitted with a residual current circuit breaker (FI type B; max. residual current 30 mA) 9 Sufficient cable cross-sections: up to 25 m long 4 x 2.5 mm...
  • Page 19 TYROLIT Hydrostress AG Dry cutting For dry cutting, the water is led away via a bypass. When dry cutting, continuous operation is not possible, because otherwise the gearbox will overheat. After using for a ¼ hour, a ½ hour break must be maintained for cooling: For dry cutting, special TYROLIT diamond saw blades must be used.
  • Page 20 TYROLIT Hydrostress AG Cutting without the blade guard DANGER Danger from segments or concrete chips flying off from the cutting tool. X Sawing without the blade guard is prohibited. If the blade guard is not mounted, the water emerges in an uncontrolled manner over the blade guard uptake.
  • Page 21: Operation

    TYROLIT Hydrostress AG Operation Overview of controls Controls on the remote controller 1 EMERGENCY STOP Main motor potentiometer 2 On/Off, main motor Feed joystick 3 Diameter selector switch 10 Start switch 4 Water On/Off 11 Remote controller pulse button 5 Locking button (traverse feed)
  • Page 22: Starting The Wall Saw

    TYROLIT Hydrostress AG Starting the wall saw 9 The rail is firmly connected to the subsurface. 9 The wall saw head is correctly mounted on the rail. 9 The protective cup on the remote controller cable connector is locked securely.
  • Page 23: Frequency Change Of The Remote Controller

    TYROLIT Hydrostress AG Frequency change of the remote controller Frequency search The radio remote controller systems are equipped with a frequency generator for selecting a frequency. If the systems are malfunctioning or the radio connection is interrupted (external transmitter, range, rechargeable battery empty), the system immediately goes into the EMERGENCY STOP state.
  • Page 24: Selecting The Tool Station

    TYROLIT Hydrostress AG Selecting the tool station After the wall saw WSE811 has been started correctly, you can select between the tool stations Ø650 mm or Ø750 mm. Selecting the tool station The tool stations must not be changed during operation. The tool stations are set with reference to the tool diameter for the optimum rotational speed and cutting performance.
  • Page 25: Manually Adjusting The Feed Speed

    TYROLIT Hydrostress AG Manually adjusting the feed speed 9 The wall saw WSE811 has been started X Select the required feed speed via the potentiometer. Manually adjusting the feed speed Locking the feed Locking the feed So that the joystick does not have to be held in position during the travel feed motion, the travel feed can be locked.
  • Page 26: Switching Off The Wall Saw

    TYROLIT Hydrostress AG Switching off the wall saw Switching off the wall saw Proceed as follows: X Press the start switch (1) on the remote controller to the 0 position. X Turn off the cooling water, switch (2) water 0/1.
  • Page 27: Deactivating The Emergency Stop

    TYROLIT Hydrostress AG 4.10 Deactivating the EMERGENCY STOP If the EMERGENCY STOP is activated on the radio remote controller, the radio and battery light (5) flash quickly. Deactivating the EMERGENCY STOP The following controls must be moved to the 0 position: Potentiometer (3) Feed joy stick (6).
  • Page 28: Reacting To Displays

    TYROLIT Hydrostress AG 4.12 Reacting to indicators Indicators Lights on the remote controller 1 Ready light Reset light 2 Service fault Radio and battery 3 Group alarm Power and fault indicators on the remote controller Power and fault indicators on the remote controller...
  • Page 29 TYROLIT Hydrostress AG Overview of flash code The flash code is used for fault detection and is displayed in red on the group alarm light on the remote controller. Flash code indicators Flash code for fault indicators Flash code Example 3x...
  • Page 30 TYROLIT Hydrostress AG Flash codes for power and fault indicators Flash code Example 3x Fault Possible cause Action Overcurrent DC axis • Feed motor overload- • Reduce feed DC motor short circuit • Blocked feed motor • Contact • Defective feed motor TYROLIT Hydrostress AG...
  • Page 31: Servicing And Maintenance

    TYROLIT Hydrostress AG Servicing and maintenance Maintenance and servicing table Electrical system X Check the condition and cleanliness of electric cables, plugs/connectors and switches. X Check the condition and cleanliness of couplings. Wall saw head X Retighten loose bolts, screws and nuts...
  • Page 32: Blowing Out Water

    TYROLIT Hydrostress AG Blowing out the water Blowing out the water The blade guard must be fitted, so that the water can be properly blown out of the lines. Use the TYROLIT purge pump, no.10982667. Replacing the guide rollers Replacing the guide rollers X Defective guide rollers should be replaced with the replacement set.
  • Page 33: Lubricating The Lock Unit

    TYROLIT Hydrostress AG Lubricating the lock unit Lubricating the lock unit Lubricating grease 1 Treat joints and lock unit with lubricant TYROLIT no. 975061 (spray). 2 Lubricate using a grease gun (EP Grease 2) Cleaning the water filter 9 Tool Fork wrench Size 18...
  • Page 34: Changing The Gear Oil

    To ensure all the gear oil can drain out, turn the hub twice by hand. Recycling waste TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable materials. A prerequisite for recycling is proper material separation. In many countries, TYROLIT is already prepared for taking back your used equipment for recycling.
  • Page 35: Malfunctions

    X Make sure that the control unit voltage and frequency Defective main motor match the mains supply specifications. the wall saw X Contact TYROLIT Hydrostress AG after-sales service. is running Power range indicator within the red X Blade jammed, switch off main motor and loosen the zone deadlock.
  • Page 36 Malfunction Possible cause Solution Feed motor fails to build Remote controller potentiometer is de- X Contact TYROLIT Hydrostress AG after-sales service. up power fective or in the 0-position X See chapter 4.5 Automatic feed: X Blade jammed, switch off main motor and loosen the...
  • Page 37: Technical Data

    TYROLIT Hydrostress AG Technical data Dimensions Measurements in mm Wall saw WSE811 Page 37...
  • Page 38: Weight

    TYROLIT Hydrostress AG Weights Weight Parameter Value 25 kg Wall saw head complete 1.5 kg Remote controller Design Design Parameter Value Construction Light aluminium/steel construction Disc rotor drive 360° Power transmission Toothed wheel Grips 4 pieces, 1 grip with locking function Guide rollers...
  • Page 39: Feed Motor, Swivel

    TYROLIT Hydrostress AG Feed motor, swivel Electric feed motor with gearbox Parameter Value Gear reduction 1:19 Voltage 48 V Swivel range (swivel arm) 360° Worm gear 1:16 Power 150 W Noise level Noise data according to ISO 3744 Parameter Value Sound pressure level L...
  • Page 40: Lubricants And Fluids

    TYROLIT Hydrostress AG Lubricants and fluids Lubricants and fluids Parameter Value Gear oil (swivel arm) Klüber EG 4 (TYROLIT no. 10981362) Grease (lock unit) Penetration 265 to 295 TYROLIT no. 975057 NLGI Universal Spray 250 ml (lock unit) TYROLIT no. 975061 Grease...
  • Page 41: Remote Controller

    TYROLIT Hydrostress AG 7.13 Remote controller Remote controller Parameter Value Cable length (optional) 10 m Nominal voltage 24 VDC Protection class IP 65 Weight 1.5 kg Frequency 2.4 GHz 7.14 Name plate Name plate Page 41 Wall saw WSE811...
  • Page 42: Ec Declaration Of Conformity

    TYROLIT Hydrostress AG EC Declaration of Conformity Description Wall saw Type designation WSE811 Year of construction 2014 We declare under our sole responsibility that this product complies with the following directives and standards: Directive applied 2006/42/EC from 17 May 2006...
  • Page 43 TYROLIT Hydrostress AG Notes: Wall saw WSE811 Page 43...
  • Page 44 TYROLIT Hydrostress AG Page 44 Wall saw WSE811...

This manual is also suitable for:

Wse811 series

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