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Orbit X304
Assembly Instructions

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Summary of Contents for Orbit X304

  • Page 1 Orbit X304 Assembly Instructions...
  • Page 2 29-30 Warranty Card 31-33 Owner’s Manual Orbit BK-3059 CAUTION: Exercise of a strenuous nature, as is customarily done on this equipment, should not be undertaken without first consulting a physician. No specific health claims are made or implied as they relate to the equipment.
  • Page 3 Spare parts list Description Note Qty. connection tube upright frame left upright frame right bending tube left bending tube right upper connection tube upper bending tube right upper bending tube left hexagon bolt M10x75 lock nut washer Φ10 chin up bar upper plate pulley frame tube right pulley frame tube left...
  • Page 4 Spare parts list Description Note Qty. check ring pipe Φ button head socket screw M12x40 spring washer Φ12 washer Φ12 barbell rod inner pipe Φ rubber pad Φ60xΦ26x25 upper connection tube short lower connection tube big sliding sleeve guide rod hollow rubber pad Φ60xΦ26x45 hexagon bolt...
  • Page 5 Spare parts list Description Note Qty. 5 section chain + snap hook wire Φ5x9715mm pulley Φ50 shield barbell plate holder hexagon bolt M8x20 washer Φ8 lock nut core trainer powder metallurgy sleeve barbell rod cup big washer Φ25x10x2.0 dip bar left dip bar right barbell rod holder right barbell rod holder left...
  • Page 6 Assembly step(1)explosion drawing Install ALL bolts/ nuts before tightening. Do not over tighten. No. Description Note Qty. connection tube upright frame left upright frame right bending tube left bending tube right upper connection tube upper bending tube upper bending tube left hexagon bolt M10*75 lock nut...
  • Page 7 Assembly step(1)drawing Assembly step(1)assembly instruction 1 Fix bending tube left-4 fastening on upright frame left-2 using M10x75 hexagon bolt-9, Φ10 washer-11 and M10 lock nut-10 2 Fix bending tube right-5 fastening on upright frame right-3 using M10x75 hexagon bolt-9, Φ 10 washer-11 and M10 lock nut-10 3 Fix connection tube-1 fastening with bending tube left-4, bending tube right-5 using M10x75 hexagon bolt-9, Φ10 washer-11 and M10 lock nut-10...
  • Page 8 Assembly step(2)explosion drawing Install nuts and bolts hand tight first before tightening. No. Description Note Qty. No. Description Note Qty. hexagon bolt M10x75 tube with hole right lock nut tube with hole left washer Φ10 lower plate chin up bar sliding tube right upper plate sliding tube left...
  • Page 9 Assembly step(2)drawing Assembly step(2)assembly instruction 1 Fix sliding tube left-21 on tube with hole left-18 2 Fix sliding tube right on tube with hole right-17 Fix upright tube-16 and tube with hole left-18 fastening on assembly step-1 using M10x75 hexagon bolt-9, Φ10 washer-11, M10 lock nut-10, upper plate-13 and lower plate-19 Fix pulley frame tube right-14 and pulley frame tube left-15 fastening on upper plate-13 using M10x75 hexagon bolt-9, Φ10 washer-11 and M10 lock nut-10 Fix end tube-23 fastening on upper plate-13 using M10x75 hexagon bolt-9, Φ10 washer-11...
  • Page 10 Assembly step(3)explosion drawing 35 40 39 38 No. Description Note Qty. No. Description Note Qty. 10 lock nut socket set screw M8*10 11 washer Φ10 end cap 25 lower base check ring 26 upper base pipe Φ 27 guide rod Φ25*1850 button head socket M12*40...
  • Page 11 Assembly step(3)drawing Installation order picture Down Down Assembly step(3)assembly instruction 1 Install 1 x side first and fit bar. 2 Fix lower base-25 fastening on lower plate using M10x90 hexagon bolt-33, Φ10 washer-11 and M10 lock nut-10 3 Fix upper base-26 fastening on upper plate using M10x90 hexagon bolt-33, Φ10 washer-11 and M10 lock nut-10 4 Guide rod in turn through lock sleeve-28, sliding sleeve-29, rubber pad-43, safety hook left-32 and rubber pad with groove-30 fastening on base using M8x10socket set screw-34...
  • Page 12 Assembly step(4)explosion drawing No. Description Note Qty. 10 lock nut 11 washer Φ10 39 spring washer Φ12 40 washer Φ12 44 upper connection tube 45 lower connection tube 46 big sliding sleeve 47 guide rod hollow 48 rubber pad Φ60*Φ26*45 49 hexagon bolt M10*25 50 hexagon bolt...
  • Page 13 Assembly step(4)drawing Assembly step(4)assembly instruction Fix upper connection tube short-44 fastening on main frame using M12x30 hexagon bolt-52, Φ12 spring washer-39 and Φ12 washer-40 Fix lower connection tube-45 fastening on main frame using M12x30 hexagon bolt-52, Φ12 spring washer-39 and Φ12 washer-40 Fix double pulley bracket-53 fastening on double pulley bracket-45 using M10x55 hexagon bolt-51, Φ10 washer-11 and M10 lock nut-10 Guide rod hollow-47 in turn through big sliding sleeve-46, rubber pad-48 fastening using...
  • Page 14 Assembly step(5)explosion drawing Wire port sliding sleeve outside of Hand tighten first. Do not over tighten No. Description Note Qty. 10 lock nut 11 washer Φ10 49 hexagon bolt M10*25 56 wire Φ5*2745mm 57 pulley Φ95 58 pulley plate 59 hexagon bolt M10*45 60 hexagon bolt M10*50...
  • Page 15 Assembly step(5)drawing Assembly step(5)assembly instruction 1 Connect wire-56 with weight-61, put them into upring frame Fix pulley-57 fastening on upper bending tube using M10x50 hexagon bolt-60, pulley plate- 58, Φ10 washer-11 and M10 lock nut-10 Fix pulley-57 fastening on upper bending tube using M10x45 hexagon bolt-59, pulley plate- 58, pulley plate-Φ58,10 washer-11 and M10 lock nut-10 Fix wire-56 fastening on sliding sleeve outside using M10x25 hexagon bolt-49, Φ10 washer- 11 and M10 lock nut-10...
  • Page 16 Assembly step(6)explosion drawing No. Description Note Qty. 10 lock nut 11 washer Φ10 49 hexagon bolt M10*25 57 pulley Φ95 59 hexagon bolt M10*45 62 wire 4740mm 63 "-" shaped pulley frame 64 short bar 65 footplate 66 chain + 2 snap hook...
  • Page 17 Assembly step(6)drawing Assembly step(6)assembly instruction As the shown in the figure fix pulley-57 fastening on main frame and ”-“ shape pulley frame-63 using M10x45 hexagon bolt-59, pulley plate-58, Φ10 washer-11 and M10 lock nut- 2 As the shown in the figure put the wire-62 3 Connect short bar-64 to wire using chain + 2 snap hook-66 Fix footplate-65 fastening on main frame using M10x25 hexagon bolt-49, Φ10 washer-11 and M10 lock nut-10...
  • Page 18 Assembly step(7)explosion drawing Wire needs to keep vertical No. Description Note Qty. 10 lock nut 11 washer Φ10 24 hexagon bolt M10*80 49 hexagon bolt M10*25 57 pulley Φ95 59 hexagon bolt M10*45 63 "-" shaped pulley frame 67 wire Φ5*4095mm 68 pulley spacer sleeve Φ...
  • Page 19 Assembly step(7)drawing Internal wire schematic Assembly step(7)assembly instruction 1 To feed cable through frame. 2 As the shown in the figure fix pulley-57 fastening on upper plate using M10x80 hexagon bolt- 24, Φ10 washer-11 and M10 lock nut-10 and pulley spacer sleeve-68 3 Fix pulley-57 fastening on ”-“...
  • Page 20 Assembly step(8)explosion drawing No. Description Note Qty. 10 lock nut 11 washer Φ10 57 pulley Φ95 59 hexagon bolt M10*45 69 pulley frame 70 wire Φ5*1705mm 71 5 section chain + snap...
  • Page 21 Assembly step(8)drawing Assembly step(8)assembly instruction Fix pulley-57 fastening on ”-“ shape pulley frame-63 using M10x45 hexagon bolt-59, Φ10 washer-11 and M10 lock nut-10 As the shown in the figure connect wire-70, pulley frame-69 and 5 section chain + snap hook-71 on the main frame...
  • Page 22 Assembly step(9)explosion drawing No. Description Note Qty. 10 lock nut 11 washer Φ10 24 hexagon bolt M10*80 49 hexagon bolt M10*25 57 pulley Φ95 59 hexagon bolt M10*45 68 pulley spacer sleeve Φ20*10.5*L20.5 72 wire Φ5*9715mm 73 pulley Φ50...
  • Page 23 Assembly step(9)drawing Internal wire schematic Hand tighten all nuts and bolts first before tightening Assembly step(9)assembly instruction 1 Make sure wire is even with no slack. Take up slack with weight attachment bolt 2 Fix pulley-57 fastening on main frame using M10x45 hexagon bolt-59, Φ10 washer-11 and M10 lock nut-10 3 Fix pulley-73 fastening on lower plate using M10x80 hexagon bolt-24, Φ10 washer-11 and M10 lock nut-10 and pulley spacer sleeve-68...
  • Page 24 Assembly step(10)explosion drawing Install aLL bolts/ nuts before tightening. No. Description Note Qty. shield barbell plate holder hexagon bolt M8x20 washer Φ8 lock nut...
  • Page 25 Assembly step(10)drawing Assembly step(10)assembly instruction Fix shield-74 fastening on main frame using M8x20 hexagon bolt-76, Φ8 washer-77 and M8 lock nut-78 2 Fix barbell plate holder-75 on main frame using M8x20 hexagon bolt-76, Φ8 washer-77...
  • Page 26 Assembly step(11)explosion drawing 50 11 No. Description Note Qty. lock nut washer Φ10 hexagon bolt M10x25 hexagon bolt M10x95 core trainer powder metallurgy barbell rod cup big washer Φ25x10x2.0...
  • Page 27 Assembly step(11)drawing Assembly step(11)assembly instruction Fix core trainer-79 fastening on main frame using M10x25 hexagon bolt-49, Φ10 big washer-82 and powder metallurgy sleeve-80 Fix barbell rod cup-81 fastening on upright frame using M10x95 hexagon bolt-50, Φ10 washer-11 and M10 lock nut-10...
  • Page 28 Assembly step(11)explosion drawing No. Description Note Qty. dip bar left dip bar right barbell rod holder barbell rod holder left barbell rod holder barbell rod holder long bar ship rod hand belt pull lift device T shape pin Φ10x100 leg curl tube...
  • Page 29 Assembly step(11)drawing Assembly step(12)assembly instruction 1 Connect leg curl tube-95 and barbell rod holder short left-87 using T shape pin-94 2 Put the attached part on the machine...
  • Page 30 Faults as result of installation by Orbit staff must be reported within 7 days, as do concerns, questions aroused during or after installation by customer. Failure to follow warning in the owners manual, or warning stickers placed on...
  • Page 31 Repair or replace any damaged or worn parts as early as possible so to avoid injury. As part of Orbit’s normal installation and set-up process, all bolts must be tightened and checked after the first 1 to 2 hours of initial usage and then periodically. Loose bolts and nuts may come off, causing damage, which may void warranty and can cause potential danger to the user as well.
  • Page 32 Important Important Important ! Important ! WARRANTY CARD MUST BE COMPLETED AND RETURNED TO ORBIT OR REGISTERED ONLINE WITHIN 15 DAYS OF PURCHASE. Failure to comply may void manufacturer’s warranty. Name Address Email Phone Age group below 25 25-35 35-45...
  • Page 33 Assembly step(2)Enlarged View Install nuts and bolts hand tight first before tightening.