Atlas Equipment BP8000 Installation & Operation Manual
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Atlas Equipment BP8000 Installation & Operation Manual

8000 lb. capacity two-post baseplate lift
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Summary of Contents for Atlas Equipment BP8000

  • Page 2 Revised 7/18/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents General Information..5 Product Identifi cation ..8 Packing / Transport / Storage ..9 Lift Description ... . 11 Technical Specifi...
  • Page 4 Indicates prohibited Indicates a possibility of danger to the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustments, read carefully chapter 7 “Installation” where all operations for a properly functioning lift are shown. BP8000...

  • Page 5: General Information

    • Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. BP8000 General Information...
  • Page 6 If the packing are not polluting or non-biodegradable, deliver them to appropriate handling station. BP8000 General Information...
  • Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. BP8000 General Information...

  • Page 8: Product Identifi Cation

    Manufacturer’s personnel in charge. Technical Servicing For all servicing and maintenance operations not specifi ed or shown in these instructions, contact your Dealer where the machine has been bought or the Manufacturer’s Commercial Department. BP8000 Product Identification...

  • Page 9: Packing / Transport / Storage

    (e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts. BP8000 Packing / Transport / Storage...
  • Page 10 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). BP8000 Packing / Transport / Storage...

  • Page 11: Lift Description

    (8). The synchronization is controlled by the equalizer cables. The arm safety can be engaged automatically when the lift is raised. Figure 2 – Lift BP8000 Lift Description...

  • Page 12: Technical Specifi Cation

    If there is over 10% fl uctuation on the electrical power supply, it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading. BP8000 Technical Specification...
  • Page 13 Pump Type Gear Flow rate 2.1 cm Continuous working pressure 180 bar Peak pressure 220 bar Figure 3 – Layout BP8000 Technical Specification...
  • Page 14 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals BP8000 Technical Specification...
  • Page 15 Figure 5 - Hydraulic Plan Oil fi lter Hydraulic cylinder Gear pump Pressure overload valve Flow restrictor Manual lowering valve Non return valve Motor Lowering speed control valve Startup valve BP8000 Technical Specification...
  • Page 16 Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph) BP8000 Technical Specification...

  • Page 17: Safety

    They also must carry out the following: • Neither remove nor disconnect hydraulic, electric or other safety devices; • Carefully follow the safety indications applied on the machine and included in the manual; • Observe the safety area during lifting; BP8000 Safety...
  • Page 18 • Mechanical safeties built in each carriage with automatic engagement for lifting safety. It is strictly forbidden to modify any safety device. Always ensure the safety device for proper operation during the service. BP8000 Safety...
  • Page 19 The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it. Figure 7 – Safety Signs BP8000 Safety...

  • Page 20: Installation

    Lighting Lighting must be carried out according to the effective regulations of the place of installation. All areas next to the lift must be well and uniformly lit. BP8000 Installation...
  • Page 21 fl oor at each location using the column base plates as a template. • Double check all dimensions and make sure that the bases of each column are square and aligned with the chalk line. Figure 8 – Floor Plan BP8000 Installation...
  • Page 22 • Check to make sure that the columns for square-ness and plumb are as shown in the fi gure 9. The requirements for column’s square-ness and plumb must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death. BP8000 Installation...
  • Page 23 (fi g. 10). Make sure the cables in the place on the pulleys. Make sure the cables routed properly; • After the equalizer cables have been routed, adjust the nuts M12 to make each cable in equal tension; BP8000 Installation...
  • Page 24 • Feed another end of the cable through the upper slot and make sure cable is routed at the top of the pulley and inside the column (ref. fi g, 11); • Slip the end of the cable through the hole of safety hook; tighten the M12 nut (ref. fi g, 13). BP8000 Installation...
  • Page 25 • Be sure to route the hydraulic hose and electric wire inside smaller protective cover under the ramp as fi gure 16. Then fi x the cover on the fl oor by supplied screws. Finally install the ramp. BP8000 Installation...
  • Page 26 7.11 Installation Of Floor Plate • Drill D.10 holes using the holes in the plate as the guide; • Following drill steps used when anchoring columns; • Tighten by securing the nut to the plate. BP8000 Installation...
  • Page 27 16” from base; • If the latches click out of synchronization, tighten the equalizer cable on the column that clicks later; • Fill the more fl uid if necessary untill the tank is full. BP8000 Installation...
  • Page 28 • Make sure the electrical system feeding voltage is equal to that specifi ed in the nameplate on the motor; • Make sure the electric system connection in conformity of the electric plan shown as the electric diagram (fi g. 6) and for proper grounding. • Particularly, below checks must be followed: BP8000 Installation...
  • Page 29 • Raise the lift to the full height and keep the motor running for 5 seconds and check all hoses connections to make sure no leakage. Tighten the connections or reseal if necessary; • Check the lift for reaching its maximum height; • Repeat the air bleeding of cylinders if necessary. BP8000 Installation...
  • Page 30 Carried out two or three complete cycles of lowering and lifting with the vehicle loaded: • Repeat the checks provided for by 7.15. • Check no strange noise during lifting and lowering. BP8000 Installation...

  • Page 31: Operation And Use

    • If both mechanical locks are released, press the lower lever, the lift will lower to the desired height under its weight and the load lifted until the lever is released. BP8000 Operation And Use...
  • Page 32 • Release the locks manually and lower the lift by pressing the lowering lever at the same time; • Before removing vehicle from the lift area, position the lift arms to and pads to provide an obstructed exit; • Never drive over the lift arms. BP8000 Operation And Use...

  • Page 33: Maintenance

    The use of water or infl ammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. BP8000 Maintenance...
  • Page 34 • Verify the equalizer cables are not worn, change if necessary Every 12 months • Check the electrical system to verify that the motors operate properly (this work must be carried out by skilled electricians) • Empty the oil tank and change the hydraulic oil BP8000 Maintenance...

  • Page 35: Troubleshooting

    Presence of air in the Bleed the hydraulic system hydraulic system The lift does not Lubrication of sliders is lower smoothly Grease not enough. Sliders are damaged Replace * If the problems remain unsolved, call for technical support. BP8000 Troubleshooting...

  • Page 36: Parts Lists

    Parts Lists Lift ITEM PART NO. DESCRIPTION Z11B110000 Power-side column Z11B120000 Off-side column Z11B210000 Main carriage assembly Z11B220000 Slave carriage assembly Z11B400001 Base plate BP8000 Parts Lists...
  • Page 37 Z31B330000 Lifting adaptor Z31B000100 Arm shaft Z11B510000 Safety release wire Z11B503101 Pipe clamp 0206036 Screw M6X8 - GB/T818 XSZ-7-5-1 Adaptor extension H.50 XSZ-7-5-2 Adaptor extension H.75 XSZ-7-5-3 Adaptor extension H.150 Z31AY63000 Hydraulic cylinder 0302014 Hydraulic power unit BP8000 Parts Lists...
  • Page 38 Power-Side Column ITEM PART NO. DESCRIPTION Z11B111000 Main Column Z11B113000 Safety rack Z11B114000 Safety hook Z11B110002 Connection rod BP8000 Parts Lists...
  • Page 39 Screw M8X20 - GB/T70.1 0205008 Washer D.8 - GB/T97.1 0204004 Nut M8 - GB/T889.1 Z11B112000 Top cover Z11B110004 Upper pulley 0201049 Screw M10X30 - GB/T5783 0213054 Pin 2X16 XSZ-7-12 Chain pin 0213044 Split pin 2X20 - GB/T91 BP8000 Parts Lists...
  • Page 40 Off-Side Column ITEM PART NO. DESCRIPTION Z11B121000 Slave Column Z11B122000 Safety rack Z11B123000 Safety hook Z11B110002 Connection rod BP8000 Parts Lists...
  • Page 41 Screw M8X20 - GB/T70.1 0205008 Washer D.8 - GB/T97.1 0204004 Nut M8 - GB/T889.1 Z11B112000 Top cover Z11B110004 Upper pulley 0201049 Screw M10X30 - GB/T5783 0213054 Pin 2X16 XSZ-7-12 Chain pin 0213044 Split pin 2X20 - GB/T91 BP8000 Parts Lists...
  • Page 42 Carriage ITEM PART NO. DESCRIPTION Z31A210002 Cover 0205006 Washer D.6 - GB/T97.1 0206036 Screw M6X8 - GB/T818 0215125 Chain BL634X73 Z11B211000 Carriage (For Main carriage assembly) Z11B221000 Carriage (For Slave carriage assembly) Z31A210001 Slider Z23B711001 Rubber pad BP8000 Parts Lists...
  • Page 43 Elastic pin 3X26 - GB/T879.1 0202045 Screw M8X20 - GB/T70.1 Z31A210003 Protection cover 0203029 Nut M8 - GB/T6170 0205008 Washer D.8 - GB/T97.1 XSZ-7-12 Chain pin 0213044 Split pin 2X20 - GB/T91 XSZ-6-7TY Toothed plate XSZ-6-4Y Release pin BP8000 Parts Lists...
  • Page 44 Arm & Adaptor ITEM PART NO. DESCRIPTION Z31B320000 Long arm assembly Z31B310000 Short arm assembly Z31B321000 Long arm frame Z31B322000 Long arm outer extension BP8000 Parts Lists...
  • Page 45 XSZ-3-1TY Anti-rotating gear 0202120 Screw M10X25 - GB/T70.1 Z31B330000 Lifting adaptor 0202032 Screw M6X16 - GB/T70.1 Z31B330001 Round rubber pad Z31A321000 Pad support Z31B311000 Short arm frame Z31B312000 Short arm middle extension Z31B313000 Short arm outer extension BP8000 Parts Lists...
  • Page 46 0303031 90° fi tting 1/4 0303002 90° union 1/4 (1BT9-04SP) 0303021 Tee union 1/4 WW2850 Hydraulic pipe L=2850 ZZ1385 Hydraulic pipe L=1385 Z31AY63100 Cylinder liner Z31AY63001 Piston 0312012 Gasket 63X47X18.4 Z31AY63004 Piston rod SYJ-30-63-6 Cylinder guiding cover BP8000 Parts Lists...
  • Page 47 ITEM PART NO. DESCRIPTION 0305005 Guiding ring 38X5.6X2.5 0306087 Silencer 1/8 0311007 Scraper 38X46X5/6.5 0211032 Seeger D.25 BP8000 Parts Lists...

  • Page 48: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. BP8000 Warranty...

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